Schapenberg Industries GmbH is an owner-managed, dynamic and internationally positioned company, based in Sprockhövel in the southern Ruhr area of Germany. Schapenberg Industries also has local presences in India and Turkey.

As a holistic system supplier we see ourselves as an expert in castings (steel, ductile iron, gray iron, aluminum, investment and centrifugal casting), turned and milled parts, forgings, stamped parts and steel welding fabrications.

Detailed informations you can see on our official corporate website www.schapenberg.de

Scheer Druckgusstechnik

Summary of our


Power spectrum






Your project is in good hands - from the beginning.



A professional consultation to cast optimized geometry forms the beginning of our joint project. With us the design of your tool is done in close coordination with you. The complete process of die casting over the further processing - including the desired surface - to packaging is done in constant monitoring of all parameters. Done The timely delivery of the finished product according to your ideas. We support you - from the beginning.

NARROW & SHOULDER
FOR MORE COMPETENCE

For over 60 years, Schmale & Schulte has dedicated itself to the development and production of sophisticated products made of die-cast aluminum and die-cast aluminum.

Our company was founded in Lüdenscheid in the Sauerland in 1954. Our successful corporate development is still characterized by a balanced relationship between tradition and progress. Today we supply leading companies in industrial and medical technology, mechanical engineering, the automotive, construction and furniture industries with high-quality products.
If you want more competence, you are welcome to fall back on our know-how in the design and development phase. We support your company in a professional and result-oriented manner from the development of your product to series production.

Strong all-around - SLM 360º

We develop and manufacture complex aluminium die-cast solutions for the automobile industry and its system suppliers.
As a Group, our strengths lie in the development of tools, products and processes as well as in our high level of flexibility and ability to take action quickly to implement solutions for our customers. We want to expand our business activities to increase flexibility, transformation time and cost-effectiveness in the provision of light metal components for our customers. Therefore, we are expanding our capacity for order-related assembling.

From company to group

The original and main activity of the owner-run Group is the manufacturing of aluminium die-cast products for the automotive and component supply industry.
Created in 1989, the aluminium die-casting foundry originally made unfinished parts for the European automotive industry. Today as a Group, we are a competent partner to our worldwide customers for the entire process, from product development to the delivery of complex, ready-to-install light metal components.

The right approach

Our aim is to obtain full customer satisfaction and to build a business relationship designed to develop into a long-term partnership. It therefore goes without saying that we deliver products of the desired quality, in the agreed amount and at the required date. Our references are proof of the level of confidence we have established over the past years with our customers.
The principle of error prevention always comes first in regards to quality measures and our quality objective is “zero defects”. Our numerous certifications are proof of our commitment.

More than 100 years of experience - this is our strength!

As early as 1903 was cast by the brothers Not for the first time at this location in Schönheide.

In 1993 the company was privatized and founded the Schönheider Guss GmbH. Our traditional company specialized in the areas of electrical engineering industry and general mechanical engineering.

Orders from other industries are also manufactured.

We are a leading manufacturer of aluminum die casting parts and produce for major system manufacturers in the automotive industry, general engineering industries, as well as heating and electrical installation die-casting parts.
Schött-Druckguss GmbH sees itself not only as a pure supplier of highly complex die-cast aluminum parts, but also as a reliable partner in the areas of cnc-machining, surface coating, assembly and development.
As a powerful and innovative medium-sized operation, we immediately respond to rising demands and market changes.

products:
housing, cover, pumps, water pumps, oil pumps, bodies, bearing cap, piston, brake unit, control housing, cylinder, konsole part, side part, power electronics (explosion proof), housing front, rear housing, heat generation, housing burner, housing cover, ventilator housing, heat sink, filter bowl, filter head, adapter, driving element, garage drive etc.


industries:
automotive, heating technology, electronic, mechanical engineering, lighting technology, filter technology, ventilation technology, drive engineering etc.

The core competence of our company lies in the design, manufacture and processing of zinc - diecast and plastic products - injection molded parts.



With high-quality technology and dedicated employees with the needs and requirements of our customers are met.



Since development, mold making, sampling, surveying, pilot production and production takes place in our home, we guarantee a flexible and competent production process.




h2> Our strengths /h2>

Our nearly 30 years of experience we are happy to pass on to our customers. We develop and produce according to customer requirements, hand finished pattern and zero series will advise you gladly. Since everything stays in one hand, short-term changes can be implemented quickly.



Our strengths are for you:



* Flexibility

* Short term delivery

* Competence

* Reliability

* Production in 3-shift operation



h2> Die-cast zinc /h2>

On our 20 PLC-controlled casting machines we manufacture zinc products from the zinc alloys Z 410 and Z 430 according to DIN 1774, primarily for the furniture and window industry, but also for other areas of application.Is produced with modern machinery that has a clamping force of 50 tons and are on the current state of technology. Because of our size we produce machinery parts up to about 500 g and a length of about 250 mm.



For further processing of these parts are



* Drill, cut, thread cutting, deburring, trovalieren

* Finishing (yellow chromating, blue chromate, silver surfaces / chrome-6-free, nickel, black zinc coating, KTL coating ...)

* Packaging (cardboard, octabins, bags, plastic packaging, wire baskets ...)



according to customer requirements.



h2> Plastic Injection Mould /h2>

Various plastic injection parts, inter alia, for the window industry are manufactured on 6 injection molding machines. Is produced with modern machinery that has a clamping force of 50 tons and are on the current state of technology.



The plastic parts range from 1 g to 200 g piece weight.We process plastics such as PP, PS, ABS, PA6, PBT, POM and Megol. The packaging and logistics is done according to the customer.



h2> Mould /h2>

The molds for zinc and plastic parts are designed and manufactured in-house tool. The design department works with the CAD system (AutoCAD 2004 and Inventor 8) and the CAM system (MasterCam 9). It can take place a data exchange formats such as on DWG, DXF, IGES, Step and satellite.



All initial samples are measured by us and upon customer a first sample test report is created. The forms must be kept for safety in a special fireproof storage room.



The machinery consists of five CNC milling machines (max. 500 x 400 mm), four manual and four controlled die sinking machines and various machine tools.



By the trained in-house young we always expand (annual) our team in tool making.