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HELIX GUSS GmbH<br>Aluminium-Kokillenguss

Contacts

Helge Kegenbein, Dr.-Ing.

Owner, company manager, member of the board

Phone:

E-Mail:

Competencies

Technologies

Assembly

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Mechanical assembly
- - - - - max. 250 -

Company description

We are a medium sized company that deals with the casting and machining of aluminum products.

In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation .

To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology.

Our goal is to offer you a product from planning and design through to the finished part.

For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures)

Die cast aluminum

11 in electric furnaces, the aluminum is molten.
Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied.

The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature.
After a specified Erkaltungszeit the mold is opened and the casting.
On average, we pour about 90 parts per mold and layer.

Each casting is subject to a visual inspection.
The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece.

CNC machining

In many cases, machining operations are necessary.
We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits.

Manual edits

In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand.
Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices.

Sawing, grinding,

After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C.

In the grinding castings for machining are prepared or prepared the surface for subsequent coating.
Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with.

After fine grinding, polishing takes place. The customer receives the polished finished product.

Powder coating

To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating.

Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece.
The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance.

Assembly

In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product.

We ship the finished products, of course, directly from our company to your customers. ...

Machines (1)

Ultrasonic  DMS 35

Ultrasonic DMS 35

Manufacturer:

Sauer

Control:

-

0

Technologies:

Ultrasonic milling

Copmany images

08936921.jpg

08936921.jpg

Materials

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Carbide

Silicium

Steel

Structural steel

Case hardening/tempering steel

Stainless steel (rust-proof V2A)

Stainless steel (rust-proof V4A)

Free-cutting/mild steel

Tool steel

Spring steel

Cold extruding steel

Heavy metals

Copper-zinc alloys (brass)

Copper and copper alloys

Zinc and zinc alloys

Solder

Precious metals

Silver

Gold

Platinum

Other precious metals

Natural materials

Wood/timber

Rock

Cast metals

Cast steel

Cast iron

Plastics/synthetic materials

Thermoplastics

Thermosets

Elastomers

Silocone (LSR)

Natural and vulcanised rubber

Glass fibre-reinforced plastic

Carbon fibre-reinforced plastic

Particle reinforced composite materials

Wood-Plastic-Composites (WPC)

Natural Fibre Composites (NFC)

Non-metal inorganic materials

Ceramics

Glass

Concrete

Cast minerals

Graphite

Light metals

Aluminium and aluminium alloys

Magnesium and magnesium alloys

Titanium and titanium alloys

Sintered materials

Metal powder for formed parts

Metal powder for hard metal

Industries

Building, agricultural and forestry machinery manufacturing

Mechanical engineering

Special purpose machinery manufacturing

Air conditioning, refrigeration and ventilation industry

Power generation and transmission industry

Chemical industry

Automotive and vehicle construction

Apparatus engineering

Shipbuilding industry

Machine tool manufacturing

Railway and rail vehicles industry

Electrical industry

Military engineering

Furniture industry

Drive and gear engineering

Lighting industry

Hydraulic and pneumatic industry

Fittings engineering

Medical technology

Measurement and control technique, laboratory equipment

Paper and printing machinery industry

Automation and control engineering

Precision engineering, mechatronics and optics

Plant engineering and construction

Household appliance industry

Aerospace and aviation industry

Construction and architectural supplies

Packaging industry

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