HELIX GUSS GmbH<br>Aluminium-Kokillenguss
Contacts
Helge Kegenbein, Dr.-Ing.
Owner, company manager, member of the board
Phone:
E-Mail:
Competencies
Technologies
Assembly
Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
---|---|---|---|---|---|---|---|
Mechanical assembly | - | - | - | - | - | max. 250 | - |
Company description
We are a medium sized company that deals with the casting and machining of aluminum products.
In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation .
To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology.
Our goal is to offer you a product from planning and design through to the finished part.
For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures)
Die cast aluminum
11 in electric furnaces, the aluminum is molten.
Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied.
The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature.
After a specified Erkaltungszeit the mold is opened and the casting.
On average, we pour about 90 parts per mold and layer.
Each casting is subject to a visual inspection.
The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece.
CNC machining
In many cases, machining operations are necessary.
We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits.
Manual edits
In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand.
Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices.
Sawing, grinding,
After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C.
In the grinding castings for machining are prepared or prepared the surface for subsequent coating.
Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with.
After fine grinding, polishing takes place. The customer receives the polished finished product.
Powder coating
To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating.
Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece.
The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance.
Assembly
In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product.
We ship the finished products, of course, directly from our company to your customers. ...
Machines (1)
Copmany images
Materials
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Carbide
Silicium
Steel
Structural steel
Case hardening/tempering steel
Stainless steel (rust-proof V2A)
Stainless steel (rust-proof V4A)
Free-cutting/mild steel
Tool steel
Spring steel
Cold extruding steel
Heavy metals
Copper-zinc alloys (brass)
Copper and copper alloys
Zinc and zinc alloys
Solder
Precious metals
Silver
Gold
Platinum
Other precious metals
Natural materials
Wood/timber
Rock
Cast metals
Cast steel
Cast iron
Plastics/synthetic materials
Thermoplastics
Thermosets
Elastomers
Silocone (LSR)
Natural and vulcanised rubber
Glass fibre-reinforced plastic
Carbon fibre-reinforced plastic
Particle reinforced composite materials
Wood-Plastic-Composites (WPC)
Natural Fibre Composites (NFC)
Non-metal inorganic materials
Ceramics
Glass
Concrete
Cast minerals
Graphite
Light metals
Aluminium and aluminium alloys
Magnesium and magnesium alloys
Titanium and titanium alloys
Sintered materials
Metal powder for formed parts
Metal powder for hard metal
Industries
Building, agricultural and forestry machinery manufacturing
Mechanical engineering
Special purpose machinery manufacturing
Air conditioning, refrigeration and ventilation industry
Power generation and transmission industry
Chemical industry
Automotive and vehicle construction
Apparatus engineering
Shipbuilding industry
Machine tool manufacturing
Railway and rail vehicles industry
Electrical industry
Military engineering
Furniture industry
Drive and gear engineering
Lighting industry
Hydraulic and pneumatic industry
Fittings engineering
Medical technology
Measurement and control technique, laboratory equipment
Paper and printing machinery industry
Automation and control engineering
Precision engineering, mechatronics and optics
Plant engineering and construction
Household appliance industry
Aerospace and aviation industry
Construction and architectural supplies
Packaging industry
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