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manroland sheetfed GmbH

Contacts

Mathias Grünewald

Technical management

Phone:

E-Mail:

Dirk Neuroth

Production

Phone:

E-Mail:

Competencies

Parts (8)

Gießerei

Gießerei

Kurvenhärten

Kurvenhärten

Kurvenschleifen

Kurvenschleifen

Rundschleifen

Rundschleifen

CNC-Kontrolle

CNC-Kontrolle

CNC-Fräsen

CNC-Fräsen

CNC-Fräsen

CNC-Fräsen

Verzahnungsfräsen

Verzahnungsfräsen

Technologies

Measuring & Testing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Measuring / testing
-10 - 400010 - 300010 - 250010 - 1000max. 4000-

Company description

Diene production services

Precision and experience. manroland is the world's second-largest press manufacturer with about 900 employees. The printing presses lives of precision. You can profetieren it, for manroland has many years of expertise as a world leader not only in sophisticated printing machines:
Our professionals bring their years of experience with a manufacturing services for you.

Quality testing and certification. manroland is certified according to DIN EN ISO 9001:2000 and DIN EN ISO 14001:2005. Annual audits ensure the honing demands on the processes safely. With our machines almost every feature can be verifizeirt professional manner. In addition, our laboratories provide materials analysis and Schlissbilder.

Own foundry. The foundry with integrated model for large parts in Offenbach with an annual volume of up to 17,000 tonnes of cast iron saves valuable time in the match between model-making, foundry and manufacturing.For shorter lead times and lower costs for our customers.

Diverse range of parts. From the lever through gears in Meisterradqualität to extremely heavy side walls, with tolerances of a few microns, thanks to a modern machine park. Also the production of any workpieces from batch size one is in the fast group everyday.


Rotary bulk of production

Rollers and cylinders. manroland offers the complete process chain for machining of cylinders and rollers:
Turning, milling and drilling into a voltage on modern CNC machining centers and final grinding. There are also successful partnerships for gavanische surface finishing.

Non-circular grinding. The special features of the machinery for rolling and the cylinder with appropriate controls is also the non-circular machining of precisely defined contours no problem.


Prismatic large-part manufacturing

Bulk of production.manroland manufacture components with size 2.2 meters wide x 2.5 meters long x 2 meters in height and weighing up to 2 tons. In the doubles table operating a processing to eleven meters in length. Our machines operate with a capacity of up to 100 kilowatts. Tools with a diameter up to 315 mm cutting depths allow con about 15 to 20 millimeters compared Gussverzüge and cast tension, with high-precision manufacturing of drilling intervals.

Flat part manufacturing. CNC machine tools allow the highly efficient production of cubic flat parts with a machining of up to five pages in one setting. The machine tools are mostly equipped with special Ganauigkeitspakete ensure the highest quality for large component dimensions.


Prismatic workpieces geometry primarily by complete machining on special parts that meet any of aluminum are in high quality requirements for CE-safety-related parts.For this we use a moderene five-axis machining round.


Complete production

Complete machining. The device construction, the tool engineering and CNC programming are aligned short response time for changes and new parts. Complex cubic workpieces are manufactured in several setups in multi-range operating on different processing centers:
Small series of cast blanks with complex hole pattern and high quality requirements (up to it5) are among the references (levers, rails, slats and gear housing).

Turned parts. Rings, flanges and wheels of medium dimensions are produced, but also gear shafts or special Exzentergleitlager with tolerance ranges of up to seven microns, including modern external and internal cylindrical grinding techno...

RFQs

RFQ Overview Technologies

Image

RFQ type:

Series

Technologies:

Extrusion (profile)

Materials:

Thermoplastics

Quantity:

1910 PCE

Image

RFQ type:

Series

Technologies:

Machine moulding (sand casting)

Materials:

Cast steel

Quantity:

140 PCE

Image

RFQ type:

Series

Technologies:

Machine moulding (sand casting)

Materials:

Cast iron

Quantity:

1320 PCE

Image

RFQ type:

OneTime

Technologies:

Plate rolling / bending

Materials:

Steel

Quantity:

10 PCE

Technologies and number of posted RFQs

Machine moulding (sand casting)

Extrusion (profile)

Plate rolling / bending

2

1

1

Machines (7)

Picomax 95

Picomax 95

Manufacturer:

Fehlmann

Control:

Heidenhaim TNC 410 M/i530

Year of Construction:

2008

DMU 100 T

DMU 100 T

Manufacturer:

Deckel Maho

Control:

Heidenhaim TNC 410 M/i530

Year of Construction:

2005

Fachschleifen 2000x1000

Fachschleifen 2000x1000

Manufacturer:

ABA

Control:

-

Year of Construction:

2001

Langdrehmaschine

Langdrehmaschine

Manufacturer:

Hessapp

Control:

Simens 840 D

Year of Construction:

2008

Langbettfräsmaschine 2000x1000

Langbettfräsmaschine 2000x1000

Manufacturer:

SW

Control:

Siemens Sinumerik 840D

Year of Construction:

2001

Liebherr LC1000

Liebherr LC1000

Manufacturer:

LIEBHERR

Control:

-

Year of Construction:

2005

RI 8-4D

RI 8-4D

Manufacturer:

Kehren

Control:

-

Year of Construction:

2008

Materials

Steel

Structural steel

Case hardening/tempering steel

Stainless steel (rust-proof V2A)

Stainless steel (rust-proof V4A)

Free-cutting/mild steel

Tool steel

Heavy metals

Copper-zinc alloys (brass)

Copper and copper alloys

Light metals

Aluminium and aluminium alloys

Cast metals

Cast steel

Cast iron

Industries

Mechanical engineering

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