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Zaron Präzisionsteile GmbH

Contacts

Andreas Cichalla

Production

Phone:

E-Mail:

Bernd Liese

Technical management

Phone:

E-Mail:

Competencies

Parts (4)

Synchronkörper

Synchronkörper

Verbindungsstege

Verbindungsstege

Innenräumen

Innenräumen

Welle mit Verzahnung und Rändelung

Welle mit Verzahnung und Rändelung

Technologies

Etching and Spark Erosion

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Spark erosion wire cutting
1 - 1005 - 4005 - 3001 - 150 - max. 100 -
Electrochemical machining (ECM)
5000 - 100000010 - 10010 - 1005 - 30-max. 2-

Company description

The Zaron precision parts Eberswalde GmbH is a company of the metalworking industry, was established in 2002 (slewing bearings through spin-off from the DRE / CON GmbH). By means of a new manufacturing process precision workpieces are individually manufactured according to the specifications and designs of our customers. This newly developed broaching method is patented and protected internationally.

Our customers
Our customers are mainly in the areas of safety equipment, instrumentation, tools, and electrical engineering. Furthermore, we manufacture for companies in the automotive industry and its suppliers.

Toolmaking
Our in-house tool is used not only for its own broaching tools and devices, but also stands our customers with appropriate capacity.

Employee
Zaron employs a highly motivated and qualified staff, who has many years of experience in sophisticated metalworking.

Our innovative broaching method differs in many respects from the conventional spaces.The main difference is in the design of the tool. This consists of lined cutting plates, using shims gaps are created, each forming the chip chamber. All clamping stages are mounted in this way and connected by guide elements and fasteners to a stable Räumpaket. This simple geometrical construction of the cutting plates enables easy resharpening without special equipment.

Precision in tooling
The nuts and bolts when Zaron methods are the tools. The end product can only be a precision part, if there are already the tools. Is achieved the precision wire EDM machines. Corresponding to the finished contour of the finished part, the exact geometries of the individual cutting boards are fixed in the design and pass it directly to the machine for processing.

With our procedure can be produced virtually every conceivable profile contours, regardless of whether any serrations or symmetric or asymmetric contours.The design and manufacture of the tools is carried out by highly qualified personnel on CNC EDM machines in-house.

Our core business is the profiling of external contours in with the new broaching, including toolmaking. This process is in many cases an economical alternative to milling, planing and slotting of teeth and grooves or other profiles.

Products:
Synchronizer body: Clean the teeth and grooves in one setting. Outer diameter to 90 mm.
Contours: Symmetrical or asymmetrical.
Teeth
Gears and toothed segments.

Our services are in addition to the outdoor and indoor spaces:
- Wire EDM
- Surface grinding
- Turning
- Milling
- ECM deburring

RFQs

RFQ Overview Technologies

Image

RFQ type:

Series

Materials:

Case hardening/tempering steel

Quantity:

4000 PCE

Image

RFQ type:

Series

Technologies:

Automatic turning (bar), Swiss turning, Shaft machining, Full-range turning (including milling), Broaching, Turning

Materials:

Case hardening/tempering steel

Quantity:

4000 PCE

Image

RFQ type:

Series

Technologies:

Bevel gear wheel, Cylindrical gear / spur gear

Materials:

Case hardening/tempering steel

Quantity:

1500 PCE

Image

RFQ type:

OneTime

Technologies:

Automatic turning (bar), Turning, Swiss turning

Materials:

Case hardening/tempering steel

Quantity:

5000 PCE

Image

RFQ type:

Series

Technologies:

External cylindrical grinding, Coordinate jig grinding, Centreless grinding, Roller finishing external

Materials:

Case hardening/tempering steel

Quantity:

3000 PCE

Image

RFQ type:

OneTime

Technologies:

Cylindrical gear / spur gear, Automatic turning (bar)

Materials:

Stainless steel (rust-proof V2A)

Quantity:

450 PCE

Image

RFQ type:

OneTime

Technologies:

Shaft machining, Turning, Automatic turning (bar), Swiss turning, Full-range turning (including milling), Deep-hole drilling, Hard turning, Centering / end facing, Broaching

Materials:

Case hardening/tempering steel

Quantity:

250 PCE

Image

RFQ type:

OneTime

Technologies:

Cylindrical gear / spur gear, Full-range turning (including milling)

Materials:

Stainless steel (rust-proof V2A)

Quantity:

1000 PCE

Technologies and number of posted RFQs

Automatic turning (bar)

Swiss turning

Full-range turning (including milling)

Turning

Cylindrical gear / spur gear

Shaft machining

Broaching

Bevel gear wheel

External cylindrical grinding

Coordinate jig grinding

Centreless grinding

Roller finishing external

Deep-hole drilling

Hard turning

Centering / end facing

4

3

3

3

3

2

2

1

1

1

1

1

1

1

1

Machines (8)

ZARON 1700

ZARON 1700

Manufacturer:

Lernstatt

Control:

-

Year of Construction:

2001

Technologies:

Broaching

RSI

RSI

Manufacturer:

Klink

Control:

-

0

Technologies:

Broaching

LFU 220/30

LFU 220/30

Manufacturer:

Reform

Control:

-

Year of Construction:

2000

Technologies:

Surface grinding machine

AQ 325 L

AQ 325 L

Manufacturer:

Sodick

Control:

-

Year of Construction:

2001

Technologies:

Spark erosion wire cutting

AQ 325L

AQ 325L

Manufacturer:

Sodick

Control:

-

Year of Construction:

2004

Technologies:

Spark erosion wire cutting

ECM 800-24-1

ECM 800-24-1

Manufacturer:

VMB

Control:

-

0

Technologies:

Electrochemical machining (ECM)

Koordinatenmeßmaschine

Koordinatenmeßmaschine

Manufacturer:

MITUTOYO

Control:

CNC

Year of Construction:

2000

Technologies:

Measuring / testing

Trowalanlage

Trowalanlage

Manufacturer:

Trowal

Control:

-

Year of Construction:

2002

Copmany images

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Materials

Light metals

Aluminium and aluminium alloys

Magnesium and magnesium alloys

Titanium and titanium alloys

Cast metals

Cast steel

Cast iron

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Carbide

Steel

Structural steel

Case hardening/tempering steel

Stainless steel (rust-proof V2A)

Stainless steel (rust-proof V4A)

Free-cutting/mild steel

Tool steel

Spring steel

Cold extruding steel

Heavy metals

Copper-zinc alloys (brass)

Copper and copper alloys

Zinc and zinc alloys

Solder

Precious metals

Other precious metals

Industries

Mechanical engineering

Automotive and vehicle construction

Special purpose machinery manufacturing

Drive and gear engineering

Furniture industry

Machine tool manufacturing

Precision engineering, mechatronics and optics

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