CNC machining, and 3D machining, HSC milling, machining of engineering plastics in stock shapes;
CNC Plastics Milling;
Model and Mold

Our core business is machining and production of a wide range of metal and non-metallic parts and assemblies, which includes classic and CNC turning and milling. We always strive for top quality and satisfaction of our customers. Our professional team provides high-quality products and services, using the most advanced technology and approach to production.

We carry out all our activities with special attention to detail and strictly respecting quality standards.

We are in the field of machining;

turning, swiss turning, multi-axis turning
milling, 5-axis milling,
internal grinding, external grinding, surface grinding, profile grinding
Gear hobbing, gear profile grinding, screw manufacturing, all types of conical straight helical gears,
Laser cutting bend welding up to 30mm for sheet metal.
All surface cleaning and coating processes,
heat treatment works

We can.

Except that,

pipe bending,
Available in our profile extrusion capabilities.

You can try to choose us for quality production.
The superiority of the service provided is always our first indispensable principle.

We are a aluminum gravity die casting with high quality standard

- Private Kokillenbau, with processing of your CAD data and
Transfer to our 3 - 4 - and 5-axis controlled machines

- Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length
Annual volume of 500 tonnes in different aluminum alloys

- Parts production on 24 new CNC machines Turning / Milling
also editing Aluvollmaterial

- Finish work such as powders, trovalen, rays, anodize, assemble

It is deliberately produced to 100% in Germany - we prove to our customers that
we are competitive with quality, delivery and cost.

Company History:
1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia.
Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg

The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3

A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs.

With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead.
Many of our customers now use the offer to bring our experience in the development of new castings.
We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more.

Tooling / Kokillenbau:
The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting.
Of course, composite casting is that doable with cast steel parts or threaded brass bushes.
Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy.

Foundry:
Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold
opened. The caster takes the part, includes the shape and pours again.
- Hot swap
- Supernatants and ridges are ground
- X-ray control

Cutting works:
CNC Milling
on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm
on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm
(Different with NC rotary table)

CNC turning
6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm
2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert
1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...

Kappstein, founded in 2012, is an innovative company based in Gotha / Thuringia, that specializes in the development and production of premium bike components with a focus on bike transmission technology. In our product portfolio, amongst others, you can find fixed gear and professional track cycling products, which were partly developed in cooperation with FES (German R&D Institute for the development of equipment for Germanys top athletes) and the German Cycling federation. Kappstein supplies Germany’s top athletes with high quality stainless steel sprockets as well as 7075 T6 aluminum chain rings (see pictures attached). Due to the close cooperation with professional athletes, we were able to achieve many successes down to the present day. Concerning the manufacturing, we have already gained a lot of practical experience with various interface standards such as 9 spline, sure fit and threading sprockets. Not only the short response time, the attractive price-performance ratio and our high-quality standards, also the short delivery channels to the Universal Transmission GmbH would represent an economic advantage. With Kappstein Gates would be able to access and all-in-one solution.

Karabudak METAL INDUSTRY; It was established in 1997 and serves in the field of contract and machinery manufacturing.

In the last period of production, it has undersigned many products with its experienced and technical personnel. It aims to increase this number with its employees in the future without sacrificing quality.

Our company has been a guarantee of providing experience, validity and reliability to its customers since its establishment.

Our company continuously improves its product and service quality with high automation and flexibility concepts in order to provide higher quality products and more comprehensive support.

Our company; Food Machinery, Agricultural Machinery, construction machinery, Hydraulic equipment, Metal processing machinery, concrete machinery, mold manufacturing, defense industry products, Valve equipment and contract manufacturing.

Our company, which has the necessary materials, knowledge, team and equipment to fulfill its commitments in a timely and complete manner, always aims to do the best and to continuously increase customer satisfaction.

Supplier of automatic turned parts
CNC and cam-bar automatics to ø100mm
Manufacture of parts and assemblies according to customer drawings

CNC Bearbetung turning, milling, drilling.
Turning 6.bis 60.mm of rod on multiple CNC lathes with driven tools and Fanuc controls.
Lathe parts up 250.mm around and 500.mm long on CNC lathes.
Milling to 600. x 300. x 300.mm on CNC machining center.
Several conventional lathes.
Centerless grinding round to 50.mm.

Turning and milling of single parts and small series + CAD constructions.

Conventionally turning diameter 500 x 300 / diameter 300 x 1000.

Milling Conventional 600 x 400 x 400.

CNC milling 3 axis simultaneous 625 x 525 x 500.