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The CSABAcast Leichtmetallgiesserei GmbH, an aluminum die casting foundry about 70 km east of Budapest, located near the M3 motorway.
The company, which has more than 45 years of experience in the field of the light metal casting, sees its priorities in aluminum die casting (19 die-casting machines with a clamping force of 400 tons to 1600 tons) in the processing (15 CNC machining centers) in the assembly of pre-finished parts.
Total sales in the past year was about 20 million euros and was increased from approx. 250 employees deliver.
The product range includes parts for the automotive, white goods and heating industry.
In large series pre-finished cylinder head covers, transmission parts, gear housing cover, engine mounts, subframe, water and oil pump housing, burner housing and washing machine drive parts for customers such as Audi, BMW, Bosch Thermo Technology, Ford, General Motors, GPM, Miele, VW and others are manufactured.
The CSABAcast Leichtmetallgiesserei has quality certificates for more than 15 years.In August 2004 CSABAcast obtained the process-oriented quality certificate
ISO / TS 16949:2002 and the environmental certificate ISO 14001.
An extension of the die casting die casting machines to higher clamping forces, as well as investments in the mechanical manufacturing, and rationalizations are planned in order to manufacture the new orders for the customers in the future.
At the same time, the continued implementation of a customer-oriented production management system is driven with the involvement of all employees to be the goal of CSABAcast Leichtmetallgiesserei GmbH, a competent, reliable and cost-effective partner for its customers to continue to put into action.
Founded
2008
Employees
200 - 500
Certifications
Apc
Hungary - 3032
Founded
Employees
Certifications
Podìbrady
Czech Republic - 290 01
We are a medium sized Slovakian company that was gegündet in 1994, and operates in the field of mechanical engineering. We employ 25 stable employees.
Our headquarters is located in Vrutky, cca. 220 km north of Bratislava. Almost 90% of our output is delivered to deutschsprächigen countries.
We are welding in Schutzatmoshäre of CO2, Ar, ArCO2 / currently 90 varieties / small
up to 600 kg heavy weldments with the emphasis on quality.
If necessary, we can also provide corresponding fluoroscopic image of the weldments.
Furthermore, we manufacture for our customers, the metal-resin and wood models for the individual production as well as for mass production.
Also casts from aluminum and cast alloy / small and medium-sized series /.
We offer:
- Welding
- Welding in general
- Gas metal arc welding (MIG / MAG)
- Turning
- Milling
- Mold
Translation by Google Translate
Founded
1994
Employees
20 - 50
Certifications
Vrutky
Slovakia - 03861
ČZ a.s. Division Al Foundry is a part of the ČZ a.s. holding, which was founded in 1914 and has now 5 different divisions (Al Foundry, Iron Foundry, Tool Shop, Turbo, Auto) and three LLCs - ČZ Chains, ČZ Machine Plant, ČZ Gastro).
Due to the long-term tradition, the Al foundry production was subsequently serving for different sectors of the automotive industry, as an example the production of castings for engine parts or its components.
At the present time, the Division Al Foundry has 200 highly qualified employees with a long-term work practice using 6000 m2 of production area.
Al Foundry is a holder of the quality system according to the ISO/ TS 16949 and 14001:2004,
further on is certified within the Secure Company system.
Supported alloys:
EN AC 46 000 - DIN 226
EN AC 47 100 - DIN 231
Casting are being produced in a range of 0,1 - 8 kg
Die-casting machines:
1 x CLH 160 t
2 x CLH 250 t
4 x CLH 400 t
1 x DAK 500 S FRECH
6 x CLH 630 t – 1x fully automatic incl. trimming, 1x half-automatic (spray robot)
1 x DAK 880 FRECH – fully automatic including trimming
1 x CLOO 1600 t – fully automatic including trimming
Die-casting machines are made by: Frech, Hydac, DEL, Snina
Trimming presses:
Range 10t – 30 t
SOL 10, SOL 26, CNOS 16, LHS 15B, ČZ 10
Capacity possibilities:
CLOO 1600 - 533 t/yr
Frech DAK 880 - 260 t/yr
CLH 630 - 1482 t/yr
Frech DAK 500 - 282 t/yr
CLH 400 - 947 t/yr
CLH 250 - 212 t/yr
CLH 160 - 40 t/yr
Melting house equipment:
Gas-melting furnace STRIKO – two – chamber, volume 2.000kg,
Electric resistance furnace ELSKLO – output 180kg/hr, volume 600kg,
Low-frequency resistance furnace Siemens – output 250kg/hr, volume 1.000kg,
Degassing equipment ammonia-based.
Finishing technology:
Basic machining:
2 x screw-cutting
2 x drill presses
Finishing
drum washer
tumbling – tumblingequipment Rössler
blasting – suspension blast machine SPH Disa and a drum blast machine PTB Disa
Founded
1954
Employees
100 - 200
Certifications
Strakonice
Czech Republic - 38615
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Founded
Employees
Certifications
Musterstadt
Germany - 8000
Founded
Employees
< 5
Certifications
Wroclaw
Poland - 50-020
Founded
Employees
20 - 50
Certifications
Bydgoszcz
Poland - 85-703
D & D Production and Sourcing is a Dutch company with offices in the Netherlands (Bergeijk) and China (Shanghai).
The firm was started in 2006 by the two directors/founders, Jan van der Donk and Hans van Dam.
Since 2010 they have their own production (assembly) company WOFE in China (Shanghai).
D & D Safe Sourcing is ISO 9001 certified and classified as Bosch preferred supplier.
D & D Safe Sourcing uses two concepts: "Production for China" and "Production for Europe".
1) Production for China
This concept is an interesting alternative for exporting products to China.
We take the production of metal (including magnets) -, plastic products and electronics off at selected contractors. This includes also conduct the necessary tools for pressure die-casting, forging, stamping and so on. Parallel to the production in China, we will send your "strategic parts" to our office in China (Shanghai). After receiving all the products is the entrance control, assembly, final inspection, packaging and shipping space and from our factory. The final products are then sent on demand to your local plant in China.
Cooperation with D & D Safe Sourcing means to you:
• No copy risks
• Shorter delivery times
• Lower transport costs
• Lower import duties
• No copy risk
• Local after sales support
• You pay only upon delivery
• European quality for a much lower cost
We provide Dutch companies also store and after sales support by our Chinese staff.
We successfully doing this for years for clients such as Nedap, Vanderlande and Gispen.
2) Production for Europe
The production and assembly are the same as above, but we will send the final/intermediate products to Europe.
Here, the final assembly and final inspection instead of your product with the required "key components".
Cooperation with D & D Safe Sourcing means to you:
�� No copy risks
• No transport risks
• You pay only upon delivery
• European quality for a much lower cost
Knowing more?
Please contact me for an appointment at your office.
Founded
2006
Employees
20 - 50
Certifications
Bergeijk
Netherlands - 5571 LS
Established since 1972, Dean Group International (DGI) are UK manufacturers of investment castings. Formerly known as MIC, the company is market focused and rebranded successfully 2 years ago with a brand new web site.
Still privately owned, the company has grown significantly in recent years through a proactive marketing approach and a clear focus on providing the service and quality levels that our customer’s demand, at highly competitive prices.
One of the main drivers for the rebrand is that DGI have been developing supply partnerships with Far East companies since the year 2000, and this has lead to a natural progression to supply of other types of product. Whilst investment castings (IC) are still the largest part of the business, we now also source other types of product such as commercial grade IC, sand castings, die castings and any number of additional processes including machining, heat treatment, plating and polishing.
Investment Casting Process
The process commences with the production of high quality wax patterns from aluminium injection tooling. These are mounted onto a wax runner system and the assembly dipped, or invested, into ceramic slurry. The process is repeated several times until the appropriate shell thickness is produced.
On completion, the mould is de-waxed using high pressure steam leaving an empty shell. The shell is then fired to give it mechanical strength and the molten metal poured in- this could be aluminium, brass, carbon or stainless steel; virtually any metal can be produced. The shell is then allowed to cool and removed using vibration and mechanical means such as tumble or hand shot blasting.
Castings are cut from the runner system, heat treated (when required) and finished including machining, plating etc before they are final inspected. NDT (non destructive testing) and full traceability can also be offered but castings are always supplied with C of C (certificate of conformity), inspection report and chemical analysis.
This process uses only the finest quality raw material to create fine tolerances, good surface finishes and repeatable castings in a wide range of cast materials sizes and shapes. Investment castings are “precision castings”.
Product development
Whether you want an investment casting, sand casting or die casting, we can work from basic information. Send your drawing data, ideas or sample to us for evaluation – from this we can provide a budget price. This is a free service and may help you to establish whether your idea is commercially viable. With our years of experience, we will evaluate your part and offer the best solution- this may be investment casting but could equally be one of our other processes.
We would generally look to arrange a meeting at this stage, either at DGI or your factory, to enable us to optimize the design whilst retaining the key fit and functions of the part.
If the part is to be an investment casting we have the option to produce UK or with one of our supply partners- there are a number of points that affect this decision but the key ones are volume, lead time, size of part and cost.
Once we have reached design freeze we can produce CAD 3D models to allow us to produce the following:
First stage CAD casting simulations, to ensure that we achieve a sound casting.
Realistic casting prices from our UK foundry; or investment castings or other process from our overseas supply partners.
Produce a firm priced quote for you.
If required, fast prototype parts can be produced in a number of ways, or the decision may be to go straight to hard tooling.
Once an order has been placed and tooling ordered, firm lead times will be confirmed. Tooling is invoiced 50% with order with the balance payable on sample approval.
Founded
Employees
Certifications
IRLAM (Manchester)
United Kingdom - M445BL
We are a Netherlands based company producing goods in Asia. We have been in Asia for 20 years and specialise in many custom made parts for our clients in Europe. We have technical staff in China locally, including European managers and a wide array of suppliers giving us the ability to provide our customers with a variety of parts.
We specialise in hot-forged and casted items but are also strong in sheet metal, turning and milling. Our warehouse is located in Veldhoven, The Netherlands here we stock goods for our customers so we can always supply our goods on-time. We also have some of our own CNC milling and lathing equipment in The Netherlands where we produce smaller quantity items for our customers.
We have experience in different fields and are able to work with standard procedures such as PPAP level 3 and 8D when solving SCAR's from our customers. We have experience in the automotive industry and are capable in adhering to the required standards,
We look forward to meeting you in Veldhoven or at your business and creating a mutually beneficial relationship!
Founded
Employees
5 - 10
Certifications
Veldhoven
Netherlands - 5508RN
Founded
Employees
Certifications
Bruxelles
Belgium - 1030
We are manufacturer of micro casting parts made of different materials such as ferrous metals, steel, aluminum and various special alloys (eg, precipitation hardenable copper alloys).
The method MicroGuss was developed by our house and worked out in the last 30 years for precision. Use, the procedures wherever the smallest components with complex geometries are required, but other methods reach their limits.
Founded
1981
Employees
50 - 100
Certifications
Siegsdorf
Germany - 83313
Founded
Employees
Certifications
Brno
Czech Republic - 612 00
DELTA METAL intervenes in areas as diverse as nuclear activity, steel, automobile and equipment manufacturers, molders, transformers, appliances, injection pistons for casting and especially welding points, boss, spark and wheels.
We owe our strong growth to the confidence of our customers that we want to expand our concerns with technical satisfaction, advice and services.
The company, with its experience is enriched by the external auditor and 20 European Foundries. These were selected on the basis of competence and expertise. All to satisfy a clientele that demands quality, price and services.
Founded
Employees
Certifications
MUNSTER
France - 68140
As aluminum foundries we always work exactly to measure: The castings are manufactured in our foundry according to customer requirements as well as according to German quality standards. By working together with experienced partners, we cover the entire spectrum so that your castings can be processed without any problems. The cast aluminum parts we manufacture are used in many industries, including the automotive industry.
If your construction is to be implemented in aluminum, we are your real partner! We have our own tool shop and produce cast aluminum parts in small batches up to mass production. In addition, we also produce aluminum prototypes for your part development.
Thanks to the automation of our production, we are able to produce large quantities with consistently high quality.
Our services;
Small series up to large series or prototypes
Aluminum die casting
Aluminum sand casting
Tooling
Further processing of the castings
CNC milling
CNC turning
CNC drilling
Surface treatment (deburring, vibratory finishing, grinding, polishing, brushing, sandblasting, powder coating, painting
pack, repackage distribution logistics
Founded
2010
Employees
20 - 50
Certifications
Baunatal
Germany - 34225
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Founded
Employees
Certifications
Lodz
Poland - 90-319
Founded
Employees
5 - 10
Certifications
Stockstadt am Rhein
Germany - 64589
Founded
Employees
10 - 20
Certifications
Denizli
Turkey - 20050
Founded
Employees
5 - 10
Certifications
Konya
Turkey - 42100
Manufacturers of aluminium coil and sheet ranging from Cold Rolled Products 1xxx, 3xxx, 8xxx, in Hardness degree 0, H14, H18, H24 ranging in thicknesses of between 0.20mm to 10mm. The width can be anything from 200mm to 2200 mm.
Continuous Casting coils are also available in 1xxx, 3xxx and 8xxx in Hardness degree 0, H14, H18, H24 available in thicknesses of 0.20 mm to 10 mm and in widths of 20mm to 1700 mm. The roll inner diameter is 610 mm and the roll outer diameter is 2200 mm.
Detal Aluminium LLC is a leading manufacturer in the non ferrous industry that produces aluminium oxide, primary aluminium and semi final aluminium products such as aluminium sheets and coils. For 2014 our production capacity is 100,000 tons of aluminium.
We export 90% of our capacity throughout the world.
Founded
2001
Employees
50 - 100
Certifications
Holwell, Hertfordshire
United Kingdom - SG5 3SS
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