Information about SCHAIBLE Product programm

Dear Sirs,

we are proud to present you our varience of products and services the Schaible company can deliver:

1.We produce precision turning parts beginning from ø 1 mm up to ø 65 mm. Therefore we use modern CNC and conventional-turning machines. Your most ambitious parts we can produce on our 9-axis high technology machines like Citizen M20, Traub TNC30, TNC42 or TNC65.

2.We produce gears and pinions (beginning from module 0.2 up to module 3.0; with a maximum diameter of 80 mm) with modern and precision-milling-machines (e.g. Koepfer, Monnier&Zahner, Wahli) as well as worms up to module 2.5. To assure our high quality production we use modern measurement systems.

3.Supplementary production
We have a wide selection of machines which enable us to do specific upgrade processes on your parts (e.g.grinding machines, super finishing machines, polishing machines, ...).

All of our inspection, measuring and test equipment is network based. We are able to do statistical process control (SPC). We will fulfill all common requirements on quality recording. Our Quality-system is implemented based on DIN EN ISO 9001:2000. We are certificated since Oct.1999.

We have customers in nearly all fields of industrial production (e.g. automotive, gear motors, medical, precision engineering, electrical, inspection and measuring industry). Our customers appreciate the technical consulting we can provide to optimize their parts already during the planning and engineering phase. For many years we are system supplier for a lot of German and international automotive suppliers. We work with all kind of materials as brass, steel, ETG, stainless steel, plastics, etc. and are able to do hardening and galvanic processes.

To give you an impression of our company a prospect is added to this writing. Of course you are always invited to contact or visit us, so we can show you more about our production and capabilities. We focus on our work to solve your problems. We are sure that we can fulfill your requirements, because our staff is high-qualified and motivated.

The cooperation with our customers is very tight and based on experience over dozens of years in our business, so we are able to avoid mistakes and unnecessary costs.

We hope this short explication will call your attention. We would be happy to start business with you on partnership.

The MÄDLER group produced in two production plants:

Stuttgart and Hamburg. Here arises with specialized skilled workers on the latest CNC controlled machines MÄDLER own product range.

Custom-made according to drawing or sample, to the larger series. Under optimum quality control and flexible as the market demands of today.



The most important requirement is a highly qualified and at the same time inexpensive production, and ensuring the shortest delivery times for all in the yellow MÄDLER catalogs, the CD-ROM and on the Internet listed parts (note the link to the right to our Internet presence!)


The modern machinery and specialized workers team are the basis for further production Focus: The custom-made according to drawings or customer, custom made to larger series, reasonably priced and with short delivery time - with optimum quality control, flexible as demanded by today's market.


Gears from module 0.3 to 8, racks from module 0.3 to 16, bevel gears from module 0.5
to Module 8, worm gears and worm from module 0.3 to module 6, trapezoidal thread
of 10 x 3 mm to 70 x 10 mm one-and two-running, including all matching trapezoidal
threaded nuts. Splined hub and clamping rings for splines 11 x 14-46 x 54 DIN 14 to bevel gears, spindles, nuts, splined hubs etc. ..


In our catalog you will find about 18,000 products for the mechanical engineering, we usually dispatch within 24 hours.


More details can be found in our machine lists.

MAF-TEC provide metalworking services for unit, small-lot, and series production of metal components, custom parts for machines and devices. In the production processes we use materials such as steel, quality steels, non-ferrous metals, stainless steels, and plastics. With this we are able to produce a large variety of components to fot any customer need

.MAF-TEC fulfil customer orders using our own extensive and diverse machine park. It includes conventional machines such as lathes, milling machines, and grinders for unit production and CNC computer-controlled (CNC milling centers, CNC lathes) for jobs of high complexity and enhanced accuracy, as well as for larger series production.

MAG Ltd is company registrated by the Regional Court in the town of Kjustendil in 2003.The company is the legal successor of the industrial equipment, the manpower, the technology, the engineering design and documentation of the “Central Repairing Base –BD Ltd” in the town of Bobov dol . The Base has 50 year tradition in manufacturing of a great range of spare parts and a great variety of ironware used in the mining equipment, the installations and the electrical machines used in the collieries.
The period since 2003 up to now has been characterized by the expansion of the products range, the variety of spare parts and services, offering competitive price and a high quality of maintenance.
Guarantee for high quality services is the available manpower, the long-term experience they have and the equipment in use:
The industrial and engineering buildings are situated on an area of 6290 square meters and the build-up air-space of the buildings is 88060 cubic meters .There is a suitable infrastructure: electric supply of 1000 KVA and voltage of 20 KV, a railway connection, which services the production premises, water supply and a parking lot.
Machines and equipment having the capacity to employ 500 people.
The production base of “MAG Ltd” is situated in 9 workshops, each of them being 18 meters wide and 70 meters long. There are seven bridge cranes which can lift up to 8 tons, one crane lifting up to 12,5 tons and five smaller telpher cranes.
In 2015 the company made substainal investment in new production machines: CNC TURNING CENTER LATHE - 5 pieces with variety of diameters for production, HORIZONTAL BORING MINING CENTER - a machine which can process details up to 11.5 tons.

Diene production services

Precision and experience. manroland is the world's second-largest press manufacturer with about 900 employees. The printing presses lives of precision. You can profetieren it, for manroland has many years of expertise as a world leader not only in sophisticated printing machines:
Our professionals bring their years of experience with a manufacturing services for you.

Quality testing and certification. manroland is certified according to DIN EN ISO 9001:2000 and DIN EN ISO 14001:2005. Annual audits ensure the honing demands on the processes safely. With our machines almost every feature can be verifizeirt professional manner. In addition, our laboratories provide materials analysis and Schlissbilder.

Own foundry. The foundry with integrated model for large parts in Offenbach with an annual volume of up to 17,000 tonnes of cast iron saves valuable time in the match between model-making, foundry and manufacturing.For shorter lead times and lower costs for our customers.

Diverse range of parts. From the lever through gears in Meisterradqualität to extremely heavy side walls, with tolerances of a few microns, thanks to a modern machine park. Also the production of any workpieces from batch size one is in the fast group everyday.


Rotary bulk of production

Rollers and cylinders. manroland offers the complete process chain for machining of cylinders and rollers:
Turning, milling and drilling into a voltage on modern CNC machining centers and final grinding. There are also successful partnerships for gavanische surface finishing.

Non-circular grinding. The special features of the machinery for rolling and the cylinder with appropriate controls is also the non-circular machining of precisely defined contours no problem.


Prismatic large-part manufacturing

Bulk of production.manroland manufacture components with size 2.2 meters wide x 2.5 meters long x 2 meters in height and weighing up to 2 tons. In the doubles table operating a processing to eleven meters in length. Our machines operate with a capacity of up to 100 kilowatts. Tools with a diameter up to 315 mm cutting depths allow con about 15 to 20 millimeters compared Gussverzüge and cast tension, with high-precision manufacturing of drilling intervals.

Flat part manufacturing. CNC machine tools allow the highly efficient production of cubic flat parts with a machining of up to five pages in one setting. The machine tools are mostly equipped with special Ganauigkeitspakete ensure the highest quality for large component dimensions.


Prismatic workpieces geometry primarily by complete machining on special parts that meet any of aluminum are in high quality requirements for CE-safety-related parts.For this we use a moderene five-axis machining round.


Complete production

Complete machining. The device construction, the tool engineering and CNC programming are aligned short response time for changes and new parts. Complex cubic workpieces are manufactured in several setups in multi-range operating on different processing centers:
Small series of cast blanks with complex hole pattern and high quality requirements (up to it5) are among the references (levers, rails, slats and gear housing).

Turned parts. Rings, flanges and wheels of medium dimensions are produced, but also gear shafts or special Exzentergleitlager with tolerance ranges of up to seven microns, including modern external and internal cylindrical grinding techno...

MARIK Enterprise is a company located in Ferrara near the Motorway A13 in two warehouses, covering a total area of 4000 square meters.

19 employees working in factories cleverly divided into several working departments. The division into departments of production has been formed over the years to consolidate the business objective to provide finished parts complete with all the processing steps that is ready for assembly.

This choice, or to specialize in providing complete and not on a single processing stage, was originally a necessity, due to the very poor fabric of the area, but over the years has become the distinctive feature and raised in Marik compared to the competition because it allows to reduce costs, the lead time and to improve the service and the final product. This also means that, although working under contract, the company is not a simple sub-supplier, but a major partner for those companies wishing to use more energy into marketing their product without having to worry about the appearance of production.

The main product that realizes the Enterprise Marik is the steel shaft in all its variants: worms, sprockets, from trees to trees from electric motor pumps, keyed to the shafts by pins to ball screws. In recent years, then grew the experience in the construction of gears (gears) of modules especially important.

The production is aimed primarily at small and medium size series of medium-heavy, but is perfectly capable of absorbing the large number being technologically advanced and automated well.

Finally, the technical office established in 2006 to study the orders at the order constituting the cycle, and better support the customer during the development of prototypes or propose solutions for improvement in case of production standards.

To ensure its products, Marik, has within it a standard room with CNC measuring machines that allow them to certify its product based on customer specifications.

In three words Marik is TECHNOLOGY EXPERTISE AND SERVICE.

Our company has a wide range of manufacturing capabilities in general mechanical engineering, of which we would like to give the following a brief overview.



GEAR CUTTING



Hobbing:

m 0.7 - m 10 (m 12) - spur gears and pinion shafts

6 mm - 1 1/2 inches Pcs. - Sprockets



Abwälzstoßen:

Internal and external teeth;

Racks to 4 m (at RD 200 mm)



ROTATE



to train and turning lathe max. Swing diameter 650 mm, max. Clamping diameter ca.490 mm, max. Length 1500 mm


CNC: on Takisawa TS25x600 with max. Swing diameter 280 mm clamping diameter 220 mm, max. Turning length 560 mm, 52 mm bar passage


GRINDING / SPACES



Loops:

External cylindrical to swing diameter 200 mm, length 680 mm


Areas:

on horizontal Zugräummaschine for drawing needles up to 1600 mm length (forB. keyways 3-32 mm wide; profiles negotiable)


MILLING



Various Universalfräsarbeiten small and medium size with max. Traverse X / Y: ca 1000/410 mm



CNC: on Vertical Machining Center OKK PCV 40 with max. Traverse X / Y: 560/410 mm



FAIRS



Measurement of parts on 3D coordinate measuring Mitutoyo Type BH 305D







We offer the complete production up to and including heat and surface treatment.

We would be happy if our manufacturing range of interest and are always available to offer our facilities.

Gustav Wiegard MACHINERY FACTORY GmbH & Co. KG manufactures complete components, assemblies and spare parts for our partners in the steel producing and steel-processing industry and for the fields of mining engineering, the aluminum, copper and cement industries, wood and paper industry, chemical industry and certain other industrial sectors . Over 100 years of experience (founded 1902) and modern customer management led to intensive, global business, which are permanently maintained by a wide range of distribution system.



To this claim we can continue to meet, we rely on our success factors:



A powerful and highly qualified team of 120 employees. We know that our team is the key to customer satisfaction, innovation and business optimization.
Focus on research and development: Therefore, we can now refer to valuable in-house developments.
Incessant investment in the latest production technologies.

MaS - Solutions offers top-notch surface finishing and industrial painting for small parts, as well as assembly of components. Our expertise in surface refinement and precise assembly processes ensures the highest quality and efficiency. Trust us to deliver your components in perfect condition and on time. We are your reliable choice for industrial solutions.

We are a family-owned company that is specialized in the field of drive technology and transmission elements. We are producing spur gears, helical gears, shafts, chainwheels, axles and other transmission elements in small and middle-range production series (100 – 5.000 componets monthly). Our manufacturing range for serial production is between module 0,3 and 2,5 and up to 300 mm in diameter. We offer complete manufacturing including heat treatment as well as separate services of gear-hobbing, broaching or cylindrical grinding. Our advantages are flexibility of production, vast machining capabilities, rich know-how, years of experience and fully customized solutions. We produce gears for G-M&M d.o.o. Grosuplje (Slovene partner of Black&Decker and DeWalt), Agromehanika d.d. Kranj (tractors and farming equipment), Femi S.p.A. Bologna (electric band- and circular saws), Logar d.o.o. Sencur (equipment for apiculture), Rototehnika First s.p. Mozirje (heating regulators), Iskra Mehanizmi d.o.o. Lipnica (supplier of components for automotive industry, mechatronics, counter technology and electric appliances) and many others. All components are custom made and we do not have any prefabricated or standard products on stock.

Should You need any further information, please contact us.
We look forward to hearing from You.