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YOUR PARTNER FOR PRECISION DEEP DRAW PARTS
We are specialized in the production of high quality deep draw parts made out of a variety of materials in small and medium lots. Due to our competent team, modern facilities and production know-how we can realize challenging tasks maintaining very short response times. High precision and certified quality go without saying in our production process. This is how we develop creative solutions and longtime partnerships.
OUR CORE COMPETENCE
In the deep drawing process metal sheets are being transformed into hollow bodies of different base geometries through draw and pressure forces without shaving. Decisive for optimal process results are not only particular machines and tools, but also great experience and creativity. As an example, we manufacture parts with an extremely small outside radius of 0,5 mm.
Processing stainless steel sheets into deep draw parts with a material thickness of 0.05 mm up to 3 mm is our core competence. The maximum depth of draw that can be achieved is 180 mm. Obviously, we also process all non-ferrous metals as well as special alloys.
Fields of application and product examples:
The components that we produce are for instance used as bodies for pressure and temperature sensors in systems engineering, as battery-cell-bodies for technical applications, screen-housings for electromagnetic radiation, for military and aerospace technology, in household utensils, load cells or in runways of cargo airplanes.
Founded
1990
Employees
5 - 10
Certifications
Wendelstein
Germany - 90530
Founded
Employees
10 - 20
Certifications
bornova, izmir
Turkey - 35050
Equipped with advanced CNC turning and milling centers and CNC adequate measurement technology, we produce precision turned and milled parts.
We manufacture turned parts with a diameter of 20 mm - 300 mm and milled parts with a max. Workpiece size of 300mm x 300mm.
We process steel, ductile iron, cast iron, forgings and non-ferrous metals such as brass and aluminum.
Our modern machinery enables the complete machining of complex turning parts on request with a common heat treatment methods such as case hardened, nitrided and a known surface coating chroming eg, galvanizing (also Cr6frei), nickel etc. are completed.
Our product range includes piston, labyrinth lid, labyrinth ring, centering, distance ring, bushing, washers, rings, etc.
Qualified staff, structured processes and the use of modern technology in production and measurement technology are the building blocks for the highest quality standards to be met by our products and services.
Founded
1999
Employees
10 - 20
Certifications
Schechingen
Germany - 73579
Founded
Employees
10 - 20
Certifications
Izmir
Germany - 53332
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In our production we have machines with closing power from 340t to 900t.
All machines are automated with a robot and a trimming press (cell).
We can also offer all types of casting and mechanical processing (drilling, threading, milling, etc.).
Founded
1992
Employees
10 - 20
Certifications
Jesenice
Slovenia - 4270
Kalmbach - profiled in performance
Innovation, flexibility and extreme quality and standard optimization are the three pole "performance profile" of my company.
Founded in 1964, since 1994 in my hands and from 2001 at the new location in Tübingen Pfrondorf.
Customers with my staff and me to work together with confidence for many years, know that they are in capable and competent hands.
Based on a wealth of experience we offer you the complete width of the innovative production of particle foam - mold making:
From design test tools and prototypes to series production of foam molds for EPS, EPP and EPE production.
Maintain the best possible continuity of the CAD data of the desired part in the design, our CAM systems in the work preparation to CNC machining - center in manufacturing - which is at the core of our concept of good work.
In addition, we work with our ultra-modern machinery in contract manufacturing. Main focus: the sophisticated machining of aluminum.
Today at Kalmbach highly trained and constantly trained staff with years of professional experience. In order to maintain this high standard in the future, we will make of course yourself.
When it comes to new developments, a decent price - go for money or maintaining the tightest deadlines, you can rely on us.
Ask for my staff and me with your tasks and projects. We like profile for you!
Specializing in the machining of aluminum alloy on modern machining centers all in CAD CAM CNC composite. Individual parts, prototypes, pilot production, small series.
Design and production of particle foam shapes in EPS EPP EPE range.
Design and manufacture of devices which are mainly made of aluminum.
Contract manufacturing of custom parts or CAD parts on 3-axis and 5-axis machines of aluminum alloy materials, plastics
Contract manufacturing, prototypes, individual parts, small series
We are happy to take care of the machining of your sophisticated drawing parts from the machine or fixture.
Our manufacturing we have completely focused on the processing of aluminum. From the tools to the metalworking fluids everything is 100% optimized for machining aluminum.
Whether you're single parts or small series with projecting prototyping want, whether you need 2 or 1/2D-Teile 3D free-form contours - we offer you the complete Fertigungsgspaket.
Send us your full inquiry with drawings and / or CAD data. We make you a task-based offer.
Even at short notice!
Extract product range:
Foam molds, foam molds, machine parts, jigs, test parts, parts for construction, base plates, angles, mounting plates, flange, housing, cover, guide plate, wind tunnel model, prototyping / rapid prototyping, mold plates, steam chamber, filler panel, back panel, EPS molds, EPP molds, EPE molding
Founded
1964
Employees
10 - 20
Certifications
Tübingen - Pfrondorf
Germany - 72074
Ideas create value.
This is the motto under which KAMA’s engineers design high-quality die cutters and Folder-gluer for a world-wide market. And they’ve been doing it for over 100 years. Being a reliable partner for cutting and finishing processes, we offer our customers a variety of economical solutions for small and medium print runs. Every KAMA machine contains a piece of the future. So you can master the growing demands for post-press processes and finishing.
Flexibility opens doors.
KAMA’s second line of business is the manufacture of single parts, machine assemblies and Rilsan-coated rolls. Thanks to their technical flexibility, our specialists manufacture tailor-made parts to our customers’ specifications on modern machines in a very short time. So you can ensure everything runs smoothly in your production.
Confidence defines partnerships.
KAMA’s customers are small and medium-sized job printers, packaging printers, bookbinders and cutting shops, as well as well-known large companies around the world. Our print finishing machines are distributed in close co-operation with leading printing machine manufacturers, sales organisations and own subsidiaries. So you can reach us quickly and conveniently, wherever you are.
Founded
1994
Employees
100 - 200
Certifications
Dresden
Germany - 01237
Founded
Employees
5 - 10
Certifications
İstanbul
Turkey - 34500
Founded
Employees
Certifications
Wiler bei Utzenstorf
Switzerland - 3428
We specialize in the production of machines and components for small and medium-sized companies in the industry. Here we draw and construct either themselves or make the products according to the plans of our customers.
Founded
2012
Employees
< 5
Certifications
Philippsburg
Germany - 76661
KAMIR, a company working in Słupsk's special economical area, specializes in sheet metal working and robotic welding. The main activity is based on welded bodies for different machines and devices, spare parts and other steel products production for needs of different companies. The 0,5-120 mm sheet metal and also all available steel profiles, bars, are used for production.
The Kamir firm was formed in 2000. The basic area of activity of the firm became the production of metal products from sheet metal by machining and plastic forming.
From the beginning we concentrated on high quality of products and services with dynamic development focused on process automatisation. Currently we have 14 industial robots working in our company. Taking account of our experience, abilities and highly automated machine park, we offer you high quality product execution from metal sheet by cutting, shearing, pressing and bending.
Our object is to meet you expectations and requirements. We place at Your disposal a young, qualified staff and ample technological resources including digitally controlled machines.
Due to the operation in the firm of the Quality Control System according to the standard ISO 14001:2004; 9001:2000 and systematic training of employees, we guarantee the high quality of products and services.
Founded
2000
Employees
50 - 100
Certifications
SŁUPSK
Poland - 76-200
CNC machining, and 3D machining, HSC milling, machining of engineering plastics in stock shapes;
CNC Plastics Milling;
Model and Mold
Founded
1960
Employees
10 - 20
Certifications
Neuss
Germany - 41472
Founded
Employees
Certifications
Dresden
Germany - 01219
We are in the field of machining;
turning, swiss turning, multi-axis turning
milling, 5-axis milling,
internal grinding, external grinding, surface grinding, profile grinding
Gear hobbing, gear profile grinding, screw manufacturing, all types of conical straight helical gears,
Laser cutting bend welding up to 30mm for sheet metal.
All surface cleaning and coating processes,
heat treatment works
We can.
Except that,
pipe bending,
Available in our profile extrusion capabilities.
You can try to choose us for quality production.
The superiority of the service provided is always our first indispensable principle.
Founded
2019
Employees
10 - 20
Certifications
OSMANGAZİ
Turkey - 16103
We are a aluminum gravity die casting with high quality standard
- Private Kokillenbau, with processing of your CAD data and
Transfer to our 3 - 4 - and 5-axis controlled machines
- Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length
Annual volume of 500 tonnes in different aluminum alloys
- Parts production on 24 new CNC machines Turning / Milling
also editing Aluvollmaterial
- Finish work such as powders, trovalen, rays, anodize, assemble
It is deliberately produced to 100% in Germany - we prove to our customers that
we are competitive with quality, delivery and cost.
Company History:
1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia.
Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg
The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3
A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs.
With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead.
Many of our customers now use the offer to bring our experience in the development of new castings.
We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more.
Tooling / Kokillenbau:
The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting.
Of course, composite casting is that doable with cast steel parts or threaded brass bushes.
Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy.
Foundry:
Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold
opened. The caster takes the part, includes the shape and pours again.
- Hot swap
- Supernatants and ridges are ground
- X-ray control
Cutting works:
CNC Milling
on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm
on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm
(Different with NC rotary table)
CNC turning
6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm
2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert
1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...
Founded
1965
Employees
50 - 100
Certifications
Pfaffenhausen
Germany - 87772
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Kappstein, founded in 2012, is an innovative company based in Gotha / Thuringia, that specializes in the development and production of premium bike components with a focus on bike transmission technology. In our product portfolio, amongst others, you can find fixed gear and professional track cycling products, which were partly developed in cooperation with FES (German R&D Institute for the development of equipment for Germanys top athletes) and the German Cycling federation. Kappstein supplies Germany’s top athletes with high quality stainless steel sprockets as well as 7075 T6 aluminum chain rings (see pictures attached). Due to the close cooperation with professional athletes, we were able to achieve many successes down to the present day. Concerning the manufacturing, we have already gained a lot of practical experience with various interface standards such as 9 spline, sure fit and threading sprockets. Not only the short response time, the attractive price-performance ratio and our high-quality standards, also the short delivery channels to the Universal Transmission GmbH would represent an economic advantage. With Kappstein Gates would be able to access and all-in-one solution.
Founded
2012
Employees
10 - 20
Certifications
Gotha
Germany - 99867
Supplier of automatic turned parts
CNC and cam-bar automatics to ø100mm
Manufacture of parts and assemblies according to customer drawings
Founded
1925
Employees
20 - 50
Certifications
Bad Elster
Germany - 08645
CNC Bearbetung turning, milling, drilling.
Turning 6.bis 60.mm of rod on multiple CNC lathes with driven tools and Fanuc controls.
Lathe parts up 250.mm around and 500.mm long on CNC lathes.
Milling to 600. x 300. x 300.mm on CNC machining center.
Several conventional lathes.
Centerless grinding round to 50.mm.
Founded
1937
Employees
5 - 10
Certifications
Gevelsberg
Germany - 58285
Metal goods factory
Special nuts screws
Machining
Founded
1956
Employees
10 - 20
Certifications
Gevelsberg
Germany - 58285
Worldwide design and production of conveyor chains, sprockets, machining (e. g. milling, turning) and hardening
Founded
1952
Employees
50 - 100
Certifications
Bad Hersfeld
Germany - 36251
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