Sheet Metal Manufacturing

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QUALITY IS OUR MOTTO

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EMMECI is able to manufacture turned parts for X-ray machines / X-ray machines and X-ray tubes.



EMMECI is an Italian family company that has been active in the field of turning technologies for over 50 years.

We realize turned parts according to customer drawings and flexibly align our production to our customers' wishes.
Our mission is to accompany the customer in the development of turned parts and to relieve them of activities that are not their core business. We can draw on a wealth of experience and specialist knowledge that we have been collecting and maintaining for over 50 years.

Industrial sectors for which we work or are able to produce are the construction industry, equipment for painting and welding systems, shock absorbers and braking systems (not in the automotive sector), forklifts, aftermarket (liquid gas, motorcycles, cars, hydraulic valves), fountain pens and wristwatches, oil hydraulics , Pneumatics, hydraulics, medicine. In the field of medicine, we are able to manufacture turned parts for X-ray machines / X-ray machines and X-ray tubes.

We usually produce series from 5,000 parts.

We particularly like to work on the implementation of complex parts, because these challenges inspire us to continuously improve. Inquiries for complex parts confirm our seriousness, competence and professionalism.

Since we also work for the automotive sector, it is in our DNA that we attach particular importance to the quality of our products. EMMECI is a multi-certified supplier who works according to the latest standards.
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Specialists in plastics processing.
We realize components on customer's design.
Turning, milling, shaping, polycarbonated bending, partial assembly of equipment, quality control.
All our processing is free from chemical agents and all our components are not contaminated by lubricants.

Business

We, production and service companies EMR Industrial Machining GmbH (in short: EMR IZ), are first-class system supplier to the metal industry in the field of precision engineering. Since its founding in 2000, we as a young company providing customized, sophisticated metal component any types that exactly match the requirements and wishes of our customers in the form, size and material. In addition to our core competence as a supplier of turning and milling technology, we have specialized in the field of hardware for HPLC analysis technology to provide our customers in this area, a comprehensive range of products.

We are equipped with modern CNC turning and milling centers, which are available for your requirements. We currently employ 25 people and are constantly growing. Our team consists of highly qualified, motivated and experienced professionals in the field of machining.

Our clientele include companies and organizations that are located around the world.Industries and sectors for which we have already made: electric industry, automotive industry, pharmaceutical industry, medical technology, precision optics and research institutes.


Services

We like to contribute to the mating connector. That's why we offer you the highest precision in individual turning and milling parts, which are tailored to your needs and desires. We have already produced more than 700 different parts and are always adding new ones. Our services include, depending on the needs of both single and serial production. This means for you: You need not search for a matching part, the part you want is made for you to fit in the desired quantities.

Our special service: We advise and support you in the production of a prototype and assume all incidental activities that relate to the production of the item. If required, we can fit even your items together.

Approach a prototype design: The interested party gives us a template in the form of a drawing or a sample piece, and we produce the desired amount.If a template does not exist, we support you, that looks like this: you give us a rough draft or description of the object. We simulate the object in a tailored specially for engineers software program. You give us your parallel change requests known. After that, the object goes into production. After it comes to the production test phase. During this phase, further changes can be made. This process continues until the object corresponds to your precious ideas. You see:

We rotates and milled everything to your satisfaction!

Industrial Business Products



As a supplier of products for the machinery, equipment, apparatus and vehicles, we are to do justice in a position to even the most complex requirements in the production of sheet metal parts and assemblies.



Modern CNC machines for sheet processing of metal sheets by punch nibbling / shaping, lasers and flexible folding of this material are complemented by tailored joining, welding and assembly technologies.



The secret of our performance in terms of precision, speed of implementation and flexibility on the one hand, the direct coupling of this technology in our 3D CAD system Pro / Engineer and on the other the lived symbiosis of qualified craftsmanship and modern technology.



So we are not only able already to produce predefined products efficiently from small batches, but can offer our customers complex solutions to problems.



Surface Treatment business



With our self-developed powder coating line we are pursuing the goal of making new powder coating technologies are made accessible for the majority of the area. As a modern service company, we offer our customers factory coatings for components and structures up to a size of 12,000 x 3,200 x 2,400 mm (L x H x W).



Specially adapted and tested single and multi-layer technologies for components and structures made of steel, galvanized steel and aluminum provide solutions for both indoor as well as outdoor range up to the marine environment and for heavy corrosion protection.

ENERGOREMONT AG is a successful medium-sized company in the field of steel construction and power plant construction which addresses the growing challenges of the market as well as new business opportunities with innovation and quality.

We offer our customers and partners high-quality products and services with a focus on the development of innovative and holistic solutions. Our own high standards in relation to:
• product quality,
• reliability and customer satisfaction,
• advanced technological processes,
• the most modern technological equipment
• competent and trained employees

Our offer includes the development, production, marketing and distribution of products in the field of steel construction and energy plant construction.
The main activity focuses on:
- Maintenance of energy systems
- plant overhauls
- General overhaul of machine tools: lathes, milling machines, grinding machines, presses ...
- All types of metal construction
- Manufacture of light metal structures, medium-weight structures, steel structures
- Production of all types of front gears from modules 0.5 to 14 and max. Diameter 1200 mm ...
- Welding of steel and cast iron, aluminum, stainless steel, repair welding
- Manufacture and design of electrical systems
- Overhaul of asynchronous motors.

Metal working and processing with the best know-how, the highest precision and the most modern machines is our profession in:


Mould
Assembly Manufacturing
CNC manufacturing


A broad network of skilled specialists and the latest technology to document both our commitment to your goals and the performance expected by our business partner of our products.

Exquisite service, short production time, best quality is the guiding principle of our corporate philosophy. Motivated professionals with vision, experience and advanced technology in all areas of production are a major reason that key industries of our country rely on the name ENGESSER.

Since its founding in 1988, our company has developed very dynamically. This is reflected in the ongoing expansion of production areas and the number of employees as well again, as in the constant modernization of the mechanical equipment and the expansion of our wide range.

What has remained constant is the sole guiding principle of our actions. In the foreground is always the customer, its specific needs and special requirements. Similarly, the absolute top quality and punctuality of our services and our products.

Be it in the mold or in machining CNC production of individual, small and medium batch parts. From concept and design through to the finished products and their delivery to customers around the world.

Engineering Solutions & Technologies is one-stop source for custom design, structural analysis and manufacturing.

Our technical personnel are highly specialized in taking a project from design, modal and structural analysis to fabrication. Save time, money and receive products that you are proud of, by combining all your manufacturing processes in one versatile, fully-equipped facility.

The company developing and manufacturing Eßbach was founded in Berthelsdorf 1999. Since April 2007, we relocated our headquarters to Brand-Erbisdorf. Here are covering an area of 750m ² various machining centers, design workstations and above average well-trained staff available with which we can also realize your tasks! Our high quality standards are certified by our certification to DIN ISO 9001.
Examples of our products you can found in our website www.efe-essbach.de.

Our main pillar is the development, production and distribution of heat sinks for power electronics. In addition to liquid cooling body systems based Unicool we also manufacture air-cooling systems of the body or combined devices after the system coldplate. Of course, we adjust the devices on your required specifications. Customers who use our products or benefits, include Siemens, Bosch, Baumuller, Bonfiglioli Vectron GmbH and Lust Antriebstechnik GmbH.

In addition to the production of heat sinks, we operate a small special engineering. With this we are able to manufacture high quality facilities capable of over CAD design and CAD / CAM Interfaces. Thus, several different labeling systems to the standard product labeling including PDC connection were realized in our home. The investments are made entirely with control, and CNC-axes and delivered. Our customers can be found among others in the field of automotive and supply industry. Examples are:
- Test benches for drive spindles with data acquisition
- Labeling systems with freely programmable CNC axes 800x600x400
- Marking gear parts with interface to the PPS system
- Devices for assembly and testing purposes
- Molds for aluminum cast parts up to sizes of 800mm, including processing of castings when required
- Special coolant systems for machine tools

With our technology, we are able to realize customer-specific solutions, including the manufacture of parts and assemblies.Our machinery, we have expanded to operate and in particular the following machines:
- 1 CNC machining centers with tool change 2000x800x800mm, internal cooling and swivel head
- 1 CNC machining center 1000x500x400mm with tool changes and internal cooling
- 1 CNC machining centers with tool change 500x400x400mm and NC rotary table
- 1 universal CNC milling machine 800x400x400 (vertical and horizontal)
- 1 CNC lathe, diameter 300mm long and 300
- Conventional turning up to 1000mm long
- NC mandrel tube bending machine to D 26x2mm VA tube
- Korundstrahlkabine for VA materials
- Edelstahlbeizeinrichtung inside and outside
- TIG welding workplace
The CNC machines are connected to our CAD / CAM system and thus to work in a position to meet your or our drawings. Again, we have customers such as Heidelberger Druckmaschinen AG, Deckel Maho, Samputensili GmbH, Bharat Forge Aluminum GmbH & Co.KG or Licatec GmbH.