Power spectrum

Toolmaking
Our clients benefit from our years of experience.

Through innovative tool concepts, the foundations for a low-cost production are laid.

Developed and adapted to the process technology of our customers, we manufacture tools and equipment for a process-safe production.
• pressing and hot pressing tools
• stamping tools
• laminating tools
• deep drawing tools
• Carpet-forming and Hinterschäumwerkzeuge
• Forming / composite tools
• Foaming
• Special tools

Mould
Based on over 30 years experience we offer our customers an increasingly sophisticated and cost-effective solutions.

Hullmann manufactures in Germany and France:
• Foaming for molded foams such as seat cushions and backrests
• foam molds for molded parts made of hard foam
• Mehrnutzenschäumwerkzeuge for moldings Together with the equipment manufacturers, we deliver our molds worldwide.

A team of engineers developed a convincing tool concepts for our customers.

Thanks to the simulation of manufacturing processes, we are able to provide our customers with engineered solutions.

The end of the manufacturing process, each mold is paid off in our laboratory to document next to the tightness of the finished part geometry, underlines the high quality of Hullmann.

Model
Models as decision support for designers are one of the first steps in our process chain.

Only models with a vehicle can be considered realistic.

Our machining centers enable us to be able to create complete cars in 1:1 scale. Whether cubing or auxiliary models for tool and mold making, the traditional team of model builders is one of the pillars of Hullmann.

In model manufactured by Hullmann:
• Working models for mold
• Casting models
• Teach (Prüflehrenbau)
• Waterjetschalten


Jigs and fixtures
For the completion of individual process steps are often independent of the core process of working, used functional facilities.
Whether Hochpräzisionsbohrvorrichtungen for aircraft construction or installation and / or Komplettiereinrichtungen for the automotive industry. The necessary devices are realized by the configuration according to customer specification, through to operational handover of Hullmann.

Examples: devices ...
• ... for the assembly and joining of different, belonging together components in the grille assembly.
• ... for the insertion and braces retainers in the vehicle floor carpets
• ... for the production of a component following converting, to produce variants (RL / LL or gasoline / diesel) of a basic component

Punch presses and thrusters
Specially designed for use in conjunction with Hullmann punching and forming a lighter and less expensive pressure transducer was developed.

The hydraulic control of the pressure transducer is designed for safe press control with safety block and monitored valves and follows the latest UV and VBG regulations.The CE marking and the corresponding Declaration of Conformity is self-

The machine base is strong even in the basic version. In addition to a light curtain on the operating side of the pressure transducer and sitema clamping heads for safety and comfort during operation, the control system is constructed on the basis of a PLC SIEMENS S7. It can be completed on request with different visualizations in the add-on package.

Our company located in Saxony has specialized in the production of quality parts and assemblies made of all materials.


CONTRACT MANUFACTURING

A comprehensive range of services guaranteed
You dimensionally accurate production from one source.
We offer you the following services
to:

• CNC milled parts with high precision and tight tolerances
• Specialist in custom milled parts
• Precision machining in small and medium series
• 3 - to 5-axis milling up to a size
• Simultaneous machining on 5-axis milling center
• Welding assemblies in steel, stainless and aluminum
• assembly
• Drilling and threading
• Surface grinding
• Test and measurement (3D)
• Surface treatment

CORE COMPETENCE

Work in accordance with ISO 9002
· Rapid response to your requests for changes during the job preparation
· Distortion-free supply of products made immediately mountable precision parts
· Competent and reliable partner
· Know-how of our employees is the most cost-effective, cost-efficient and productive customer solution


Quality management according to DIN EN ISO 9001:2008

I.P.M. is a dynamic and flexible partner that wants to be purposeful and not just a simple and traditional supplier. Thanks to several years of experience, IPM has a specific know-how in the sector of injection moulding and it is also successful in international trade.
In I.P.M. the objective is to invest in technology (gas-assisted molding, bi-component) and face the growing challenges (technical requirements and / or economic) by collaborating with the right suppliers to find reliable customized solutions.

We offer both fast and technical injection molding with tonnages between 45 and 650 tons. In our firm there is also a mechanic workshop which allows us timely interventions and / or maintenance.

We manage our orders from the process of industrialization of plastic articles to any possible analysis, prototyping, design and construction of the equipment, development and delivery of the finished product.
We satisfy our potential customers’ needs through experience and continuous technological renovation which let us ensure aesthetic, functional and technical quality together with supplies which guarantee operational consistency over time.
The raw materials used for molding thermoplastics vary from generic [ABS, PA 6-66, PC] to special (upload, aromatic), PP, PST, acetal, PC, Ryton, K-Resin, TPE, Megol and / or rubber thermoplastic, Ultem, Rynite, Zylar, Nas, PBT etc. ..

IPPM is a company specialized in the production of plastic injection moulds, founded in 2002. The company has been manufacturing moulds for the automotive, medical, pharmaceutical, electronics, household and packaging industries. With a large accumulated experience in mind, the company offers customers the credibility needed to make moulds for the general industry and in particular for cars, especially optics, consoles, wires, guides, buttons and other elements inherent to the modelling of plastic parts, as well as bi-component parts.

IPPM performs Thin Thickness, Unscrewing, 2 and 3 component Moulds, Multi-Cavity, for Rubber, for Semi-solid metal casting and for Plastic Injection in general. We also provide Grinding, Technical Mould Adjustment, Assembly and Tuning, Repair and Maintenance, Parts and Electrodes Machining, Parts Erosion, 3D Modelling, 2D Programming and Drawing.

The IRMLER GMBH is a young Precision Engineering Company, located in Lower Saxony near Diepholz Drebber.
Since its founding in 1995 by Steffan Irmler, the IRMLER GmbH is committed to providing the continuously growing customer base, innovative and high quality products.
THE TEAM of motivated and highly qualified employees from machining, assembly, quality assurance and design features responsible for this.
That's what we live reflects quality in the certification according to DIN 9001:2008 again!
We would also look forward to include you among our customers!

Here is an overview of our manufacturing capabilities:
- CNC milling 3-5 axis
- CNC turning technology
- Precision surface grinding and cylindrical grinding
- Wire EDM
- Die sinking
- Test plugs / test adapter and manual adapter and cable Assembled
- Production of Kontaktiermodulen for charge carriers
- Automation, Anlagenba

Company in the building sector for plastics molds
For the automation sector, specializing in the manufacture of bimaterial molds

Founded in 1989 thanks to the brothers Luigino and Sante Cippitelli, Italmetal specializes at first only in the production of buckles and metal accessories for leather goods, quickly establishing itself as an important supplier for several national and international companies.
Parallel to the production of accessories for leather goods, the company gives life to a technical department of design and development CAD-CAM for prototypes and moulds in steel, reaching important positions also in the production of technical details in zamak, in particular for the industry of furniture, automation and accessories.

Currently the company, spread over a covered area of 5,000 square meters and with a workforce of 40 employees, is able to provide a complete service that goes from the study of the product up to the production of the same, passing through all the phases of the process work, which are carried out almost completely within the company itself.

The types of processes that Italmetal can offer are almost exclusively addressed to the injection moulding sector. The two main production sectors are:

Design and production of injection moulds for zamak and plastic materials. In the various phases that constitute the birth of an egg produced, the realization of the mould represents a crucial moment that will influence all the subsequent production phases of the product. The Molds department designs and manufactures moulds both for third parties and for internal needs. The department consists of a technical office that analyzes and studies the equipment commissioned to verify the times and technical specifications, and a modern workshop that follows all the construction phases. Together with the Stamping department, it carries out the testing of the equipment made up to the final set-up.

Zamak moulding. The Stamping department, in addition to testing the equipment produced by the moulds department, takes care of the moulding and all the subsequent processing steps to which the parts are submitted before delivery. The technologies used in the department are two, by die-casting and by centrifugal moulding.
Die-casting is used for the production of parts with high runs and for the production of technical parts with reduced dimensional tolerances, the centrifugal moulding is used for the realization of medium / small series and "pilot" parts.

In almost 30 years of activity in the field of accessories production, the company has gained experience and expertise in the matter to be able, for each new project, to define with accuracy and safety the problems that may occur in the various production processes and consequently, advise the customer on the most suitable solutions to simplify or prevent these problems.
Our strong point is this, a deep knowledge of the problems related to the development of new products, supported by years of experience and the use of the latest technology, which allow us to solve technical problems before the launch of the order and update our customers in real time already in the pre-industrialization phase of the product.