Power spectrum

Toolmaking
Our clients benefit from our years of experience.

Through innovative tool concepts, the foundations for a low-cost production are laid.

Developed and adapted to the process technology of our customers, we manufacture tools and equipment for a process-safe production.
• pressing and hot pressing tools
• stamping tools
• laminating tools
• deep drawing tools
• Carpet-forming and Hinterschäumwerkzeuge
• Forming / composite tools
• Foaming
• Special tools

Mould
Based on over 30 years experience we offer our customers an increasingly sophisticated and cost-effective solutions.

Hullmann manufactures in Germany and France:
• Foaming for molded foams such as seat cushions and backrests
• foam molds for molded parts made of hard foam
• Mehrnutzenschäumwerkzeuge for moldings Together with the equipment manufacturers, we deliver our molds worldwide.

A team of engineers developed a convincing tool concepts for our customers.

Thanks to the simulation of manufacturing processes, we are able to provide our customers with engineered solutions.

The end of the manufacturing process, each mold is paid off in our laboratory to document next to the tightness of the finished part geometry, underlines the high quality of Hullmann.

Model
Models as decision support for designers are one of the first steps in our process chain.

Only models with a vehicle can be considered realistic.

Our machining centers enable us to be able to create complete cars in 1:1 scale. Whether cubing or auxiliary models for tool and mold making, the traditional team of model builders is one of the pillars of Hullmann.

In model manufactured by Hullmann:
• Working models for mold
• Casting models
• Teach (Prüflehrenbau)
• Waterjetschalten


Jigs and fixtures
For the completion of individual process steps are often independent of the core process of working, used functional facilities.
Whether Hochpräzisionsbohrvorrichtungen for aircraft construction or installation and / or Komplettiereinrichtungen for the automotive industry. The necessary devices are realized by the configuration according to customer specification, through to operational handover of Hullmann.

Examples: devices ...
• ... for the assembly and joining of different, belonging together components in the grille assembly.
• ... for the insertion and braces retainers in the vehicle floor carpets
• ... for the production of a component following converting, to produce variants (RL / LL or gasoline / diesel) of a basic component

Punch presses and thrusters
Specially designed for use in conjunction with Hullmann punching and forming a lighter and less expensive pressure transducer was developed.

The hydraulic control of the pressure transducer is designed for safe press control with safety block and monitored valves and follows the latest UV and VBG regulations.The CE marking and the corresponding Declaration of Conformity is self-

The machine base is strong even in the basic version. In addition to a light curtain on the operating side of the pressure transducer and sitema clamping heads for safety and comfort during operation, the control system is constructed on the basis of a PLC SIEMENS S7. It can be completed on request with different visualizations in the add-on package.

Our company located in Saxony has specialized in the production of quality parts and assemblies made of all materials.


CONTRACT MANUFACTURING

A comprehensive range of services guaranteed
You dimensionally accurate production from one source.
We offer you the following services
to:

• CNC milled parts with high precision and tight tolerances
• Specialist in custom milled parts
• Precision machining in small and medium series
• 3 - to 5-axis milling up to a size
• Simultaneous machining on 5-axis milling center
• Welding assemblies in steel, stainless and aluminum
• assembly
• Drilling and threading
• Surface grinding
• Test and measurement (3D)
• Surface treatment

CORE COMPETENCE

Work in accordance with ISO 9002
· Rapid response to your requests for changes during the job preparation
· Distortion-free supply of products made immediately mountable precision parts
· Competent and reliable partner
· Know-how of our employees is the most cost-effective, cost-efficient and productive customer solution


Quality management according to DIN EN ISO 9001:2008

The company Intec MKD brings together its long tradition in the industry production of mechanic parts and systems with the up-to-date European practice, particularly in the field of this producing processes.

In the last decade, our high professional and motivated employees as well as the modern equipment have made out of our company a well-known producer of mechanic parts and systems, which are able to meet needs of several European companies, particularly for telecommunications, control systems, computers, medical and other electronic and electro technology.

We set ourselves an simple goal: to unconditionally satisfy the needs of our customers, relating to quality, reliability in terms of delivery and logistic support. We offer CNC punching machines and bending machines, laser cutting, classical stamping machine, welding processes and further mechanical operations and surface finishing.

Beside our technical qualifications we are able to get in touch with our customers, speaking all major European languages in order to ease communications with our potential buyers.

CNC Punching

The modern Trumpf punching machines guarantee a precise and effective punching and other mechanical forming (tread cutting, crimping and forming...). We work 1500x3000 mm sheet metals, with a maximum of 4 mm thickness for cold rolling materials, 2 mm for stainless steel materials and 6 mm for aluminum

CNC Bending
Modern bending technology guarantees precise measures and repeatable execution of documentation requirements.


Welding and grinding
We execute all types of welding, as for example MIG, MAG and TIG as well as spot welding. Our grinding division guarantees precise measures and a high aesthetic finishing of final products.

Inserting
Automatic and manual insertion machines allow us to insert of all types of inserts.

Toolshop
In our toolshop we produce all types of tools for metal processing for our own needs and on requirement.

Powder coating
In our lacquering plant we execute line lacquering as well as in manual booths.


Zinc galvanic plating
A modern automatic producing line allows executing all types of zinc covers.


Sheet metal parts producing company mostly for automotive, electronic in maschine constructign industry.

Modern CNC equipment ( Trumpf punching, Bemding, PEM serters, stamping presses, toopshop)

International personal (operating languages: German, English)

ISO certificated since 1994

We offer solutions from a single source:

- Mechanical engineering
- Manual, pneumatic and hydraulic clamping devices
- Assembly equipment and devices
- Testing systems for geometry, tightness, flow
- CAD design (Autodesk Inventor and WSCAD)
- Control technology (Siemens Simatic and others)
- Item production

Optimal Solutions

The customers of our customers wanted often customized technology solutions. Through our experience in machining and metal forming, we can respond quickly and flexibly to these wishes.


Related material, sophisticated processing methods ensure at the IZT the production of reliable products of excellent quality. We create the conditions to our customers in getting kürzerern development cycles can offer Qualifying Products wirtschaflich convincing.

Excerpt from power spectrum:

* Methods Planning
* Stepped tools
* Follow-on composite tools
* Elementary study concept
* Project planning and organization
* Simulation and design of production tooling
* Transfer Tools
* Preliminary study tool and mold production technology
* Tool Layout and tool production technology
* Provide resources technology to support their project


We are an innovative organization that is engaged in the following areas:
- Machining
- Tool
- Forming
- Welding Technology
- Assemblies

Develops Jonda metal goods factory GmbH develops, produces and markets since 1954
Sheet metal and metal components for various industries.

Covering an area of 2500 m², we use the most modern manufacturing methods
customized products and assemblies.

In our own tooling we manufacture stamping and forming tools
for use on our stamping plants.

In the field of CNC sheet metal processing, we offer all standard manufacturing processes
including the robotic laser welding.