Our company for more than 40 years is of high quality tools and injection-molded parts, because your claims deserve quality. From concept, through mold to mass production.

ABOUT US

25 employees
which 4 trainees
Tooling - Plastics Processing - Subcontracting
about 1500m² production area
generous storage facilities
CAD-CAM systems Unigraphics NX, ME10 OneSpaceDesigner and PEPS
CNC milling machines from DMG and Mikron
Wire EDM machines from AGIE
EDMs of AGIE and Zimmer + Kreim
CNC lathe of nuclear
Grinders from Jung and Elf
Injection molding machines from Arburg

High quality and durable tools are the result of years of experience that have come to appreciate our customers in the automotive, electrical and household goods industries as well as the environmental, medical and packaging technology. Both injection molds (multicomponent) as well as in press tools and MIM (Metal Injection Moulding), we are your partner! Our highly trained and trained staff set for you to to always modern equipment what you expect from a modern tool! In our plastic processing, we can test the tools for you extensively, and if you want, also happy to produce zero, small and large series!

HSC CONTOUR GmbH is a service provider to develop. Construction and HSC machining model, devices and tools for aluminum and plastics industry, as well as for high-speed cutting of any materials and technical components.

Sales agency working together with highly qualified producers from Europe and Asia in following technologies:
- zinc/alu/magnesium diecasting
- investment casting
- cast iron/spheroidal cast iron
- sand casting /permanent mold casting
- alu extrusion
- alu/steel forging
- sheet metal processing /stamping
- injection molding
- turning + milling
- sintering + MIM

The tooling was founded in 1906 and currently employs 60 people. Focuses on the areas of tool and equipment, as well as contract manufacturing in the field of machining and EDM.

Our customer base spans virtually all areas of automotive, capital and consumer goods industry and includes many names that are at the forefront of the world market.

Construction
We design our tools in 3D mainly on Catia V5 from IBM. In addition, eligible for 2D and 5-axis machining Tebis and Cadda V4 used. The data is done with dial name or e-mail in the IGES formats 2 - and 3D, VDAFS, CATIA, DXF or DWG.

Toolmaking
* Follow-on composite tools
* Cutting and punching tools
* Bending Tools
* Stamping and pressing tools
* Foil cutting tools
* Foil deep drawing tools

We design and manufacture according to supplied designs presented or patterns, tools up to a size of 1200x4000 mm and a weight of max.25,000 kg.

State of the art production facilities make it possible to edit the design in 3D CNC-controlled production to initial sample inspection reports on 3D measuring machines, virtually any data and drawing documents.

Years of experience and a largely self-trained staff allows us to implement safe production of complex tasks in the situation.

Precise milling and wire EDM in air conditioned rooms give us the opportunity to manufacture cutting tools with an average gap of less than 10 microns.

In series production, we rely on machining centers manufactured by Heller with a pallet changer.
With speeds up to 16,000 min-1 and rapid traverses up to 90m/min and aluminum parts are to be machined economically

Jigs and fixtures
* Welding equipment
* Benders
* Drilling, milling and turning device
* Testers
* Handling Systems

Another mainstay is the manufacture of devices for the mechanical manufacturing, welding machining and measurement and testing tasks.

Certified welders ensure a stable basic structure, annealing furnaces for stress-free post-processing, and milling machines up to 5 axis for precise stop points in space. Modern 3-D coordinate measuring machines also help in free-form surface area to verify the accuracy measure to record and document.

Contract Manufacturing
CNC milling
CNC turning
CNC Surface Grinding
CNC Wire EDM
CNC sinker EDM
Conv machining
Welding
Heat treatment
Measuring and testing

Power spectrum

Toolmaking
Our clients benefit from our years of experience.

Through innovative tool concepts, the foundations for a low-cost production are laid.

Developed and adapted to the process technology of our customers, we manufacture tools and equipment for a process-safe production.
• pressing and hot pressing tools
• stamping tools
• laminating tools
• deep drawing tools
• Carpet-forming and Hinterschäumwerkzeuge
• Forming / composite tools
• Foaming
• Special tools

Mould
Based on over 30 years experience we offer our customers an increasingly sophisticated and cost-effective solutions.

Hullmann manufactures in Germany and France:
• Foaming for molded foams such as seat cushions and backrests
• foam molds for molded parts made of hard foam
• Mehrnutzenschäumwerkzeuge for moldings Together with the equipment manufacturers, we deliver our molds worldwide.

A team of engineers developed a convincing tool concepts for our customers.

Thanks to the simulation of manufacturing processes, we are able to provide our customers with engineered solutions.

The end of the manufacturing process, each mold is paid off in our laboratory to document next to the tightness of the finished part geometry, underlines the high quality of Hullmann.

Model
Models as decision support for designers are one of the first steps in our process chain.

Only models with a vehicle can be considered realistic.

Our machining centers enable us to be able to create complete cars in 1:1 scale. Whether cubing or auxiliary models for tool and mold making, the traditional team of model builders is one of the pillars of Hullmann.

In model manufactured by Hullmann:
• Working models for mold
• Casting models
• Teach (Prüflehrenbau)
• Waterjetschalten


Jigs and fixtures
For the completion of individual process steps are often independent of the core process of working, used functional facilities.
Whether Hochpräzisionsbohrvorrichtungen for aircraft construction or installation and / or Komplettiereinrichtungen for the automotive industry. The necessary devices are realized by the configuration according to customer specification, through to operational handover of Hullmann.

Examples: devices ...
• ... for the assembly and joining of different, belonging together components in the grille assembly.
• ... for the insertion and braces retainers in the vehicle floor carpets
• ... for the production of a component following converting, to produce variants (RL / LL or gasoline / diesel) of a basic component

Punch presses and thrusters
Specially designed for use in conjunction with Hullmann punching and forming a lighter and less expensive pressure transducer was developed.

The hydraulic control of the pressure transducer is designed for safe press control with safety block and monitored valves and follows the latest UV and VBG regulations.The CE marking and the corresponding Declaration of Conformity is self-

The machine base is strong even in the basic version. In addition to a light curtain on the operating side of the pressure transducer and sitema clamping heads for safety and comfort during operation, the control system is constructed on the basis of a PLC SIEMENS S7. It can be completed on request with different visualizations in the add-on package.

IMR SpA is known as a leading supplier of high quality machines and services for the casting of copper based alloys. The extensive experience acquired world wide and research carried out since 1959 has lead to the development of Turn-key projects, ranging from the initial feasibility study, through to the supply of all machinery, design aspects, project management and personal training.
IMR SpA and its staff are committed to satisfy its customers needs, by setting technological and quality standards, through its research and training centre and by meeting the ISO 9001 requirements.
IMR SpA by working in various sectors of research, has developed gravity die casting machines, low pressure die casting machines, core blowers, furnaces, etc. to suit all needs.
Within the IMR Group, MASPE, which is the machine tool division, can provide technology and solutions for the machining of components for the ferrous and non-ferrous industry.

Engineering and consultancy for design of castings
prototypes, low volume production and mass production of aluminum castings
prototypes and single pieces from aluminum, cast iron, high alloyed iron and steel
cooperation for mass production of aluminum castings from China

Own Engineering / Design with CREO

22 years of expirience from automotive, industrial products and aerospace components
expirience in architectural castings and arts

Our company located in Saxony has specialized in the production of quality parts and assemblies made of all materials.


CONTRACT MANUFACTURING

A comprehensive range of services guaranteed
You dimensionally accurate production from one source.
We offer you the following services
to:

• CNC milled parts with high precision and tight tolerances
• Specialist in custom milled parts
• Precision machining in small and medium series
• 3 - to 5-axis milling up to a size
• Simultaneous machining on 5-axis milling center
• Welding assemblies in steel, stainless and aluminum
• assembly
• Drilling and threading
• Surface grinding
• Test and measurement (3D)
• Surface treatment

CORE COMPETENCE

Work in accordance with ISO 9002
· Rapid response to your requests for changes during the job preparation
· Distortion-free supply of products made immediately mountable precision parts
· Competent and reliable partner
· Know-how of our employees is the most cost-effective, cost-efficient and productive customer solution


Quality management according to DIN EN ISO 9001:2008

I.P.M. is a dynamic and flexible partner that wants to be purposeful and not just a simple and traditional supplier. Thanks to several years of experience, IPM has a specific know-how in the sector of injection moulding and it is also successful in international trade.
In I.P.M. the objective is to invest in technology (gas-assisted molding, bi-component) and face the growing challenges (technical requirements and / or economic) by collaborating with the right suppliers to find reliable customized solutions.

We offer both fast and technical injection molding with tonnages between 45 and 650 tons. In our firm there is also a mechanic workshop which allows us timely interventions and / or maintenance.

We manage our orders from the process of industrialization of plastic articles to any possible analysis, prototyping, design and construction of the equipment, development and delivery of the finished product.
We satisfy our potential customers’ needs through experience and continuous technological renovation which let us ensure aesthetic, functional and technical quality together with supplies which guarantee operational consistency over time.
The raw materials used for molding thermoplastics vary from generic [ABS, PA 6-66, PC] to special (upload, aromatic), PP, PST, acetal, PC, Ryton, K-Resin, TPE, Megol and / or rubber thermoplastic, Ultem, Rynite, Zylar, Nas, PBT etc. ..