Production of CNC turning, milling and grinding work, complete assemblies, tool holders for CNC machines,
Technologies: high-speed form grinding, milling, 5-sided machining, turning main and counter spindle with driven tools, DNC programming station

Aussafer Due is an international leader in metalworking using high-technology processes.
By combining innovation and professionalism over the years, it has followed the evolution of the sector, becoming a real reference point for the cutting and manufacturing of sheet metal

Technology : Laser cutting 2D, Laser Cutting 3D, Punching, Water jet cutting, Bending, Forming, Fabrication, Welding, Assembling, Machining, Painting (powder and liquid coating), Surface finishing.

Applications : electric industry, automotive, cabinets, conditioning, refrigeration, food industry, furnishing, farming machines, textile machines, laminations for electric motors and generators.

Location : North-East Italy between Trieste and Venice,

Dimensions : 30000 square meters, 100 employees.

Our mission is to completely satisfy our customer’s needs.

In a very dynamic market environment, we seek to offer a service of excellence in high-technology cutting of sheet metal, offering complementary services that integrate the product completion process.

The quality of manufactured products is constantly monitored through the tools available and our Quality Assurance process & procedures. The final evaluation is conducted through sophisticated quality control equipment.

Advanced IT. Management is common place, allowing greater flexibility in production systems, design and made -to-order work processes which makes our standards extremely adaptable and competitive.

The flexibility of our production system, along with our highly skilled personnel and state of the art machines; this makes Aussafer capable of meeting the needs of clients from many different industries.

Aussafer Due, with its broad vision, has always been committed to protecting the environment through control of emissions and disposal of resulting materials, related to the manufacturing activities carried out.

Aussafer Due, in carrying out its operations, pays the utmost attention to compliance to regulations both in regards to hygiene and safety in the workplace.

We specialize in the manufacture of complex components of the tooling and engineering, typically in the lot size "one" and even small lots & prototypes.

We are equipped with machinery that covers the entire process chain of such components. From the pre-and soft processing, about the hardships in the area of the tool and machine typical types of steel, extends to the finish in air-conditioned rooms, our machinery. Machining Centers / Drilling / milling from DMG / DMU and Hermle, Roeder HSC milling, turning / lathe Mori Seiki and Okuma, grinders grinding / Jig Grinding by Hauser, Kellenberger, and the young and the EDM / DEM Wire EDM / EDM SEM from AgieCharmilles and OPS / Ingersoll are installed by us.

With 170 machine operators and 120 machines we make about 450,000 per year production hours.

We manufacture plates, frames, stamp guide plates, molded frames, moldings, 3D-shaped parts, guide plates, stripper, stripper plates and precision parts such as stamps, molds up to a size of 2000 x 1700, 3D parts up to 1700 x 1400, turned parts up to diameter 650 x 1000

In-house hardening, coatings (PVD, TiN, TiCN, CrN, WCC) in cooperation.

The materials we specialize in tool steels, high alloy steels (1.2379, 1.2343 ESR, 1.2344, 1.2311, 1.2312, 1.3343, Divar) powder metallurgy steels, PM steels (CPM, ASP, Vanadis VAN, REX, Hotvar) as well as hard metal carbide ( G10, G20, G30, K10, K20, K40, H40S).

A. WENZLER GmbH & Co.KG has produced precisely engineered turned parts for industry since 1962. The company is considered to be one of the leading partners in the automotive and medical technology sector.

When Jens Kurzhals, machine operator at Wenzler was interviewed, he said: "Our pieces are not supposed to be good, but excellent.“ He only needed a few words to sum up the philosophy of the company steeped in tradition: We want to move the world forward a little bit with every turned part.

s t r u c t u r e:

Size of operation:
42 employees,
breakdown:
30 in Production, 4 in Administration, 3 in Quality Assurance,
5 apprentice (cutting machine operator)
QM System:
Certified according to ISO 9001:2002 and ISO/TS 16949:2002
Sales in 2008:
5.0 million Euro
Investments 2008:
1 million Euro

p r o d u c t i o n:

Materials
Free cutting steel, case hardened steel, structural steel and tempering steel, rust and acid resistant steel as well as extrusion metals such as brass, copper, aluminium and titanium

Further processing
Polishing, honing, deep hole drilling as well
as all kinds of thermal and surface
treatments

For more than 60 years, we finished at the site in Altbach tool holders and customized designed products. Our production is oriented so that we are totally flexible in terms of delivery ans so we can offer at reasonable prices.

Our production program includes the following tools cones
HSK DIN69893 Form "A" through "F" in sizes up HSK25 HSK160
DIN69871 form "A" and "B", in sizes up to SK25 to SK60
MAS-403-BT form "A" and "B", in sizes up to BT30 to BT50
DIN2080, in sizes up to SK30 to SK60
DIN228 Form "A" and "B", in sizes morsetaper MK1 to MK6
and Metric Taper tool holders.
For this tool taper we maintain adequate storage.

The cone tool can be combined with the following tool systems.
Shrink fit in various lengths and finely balanced, with or without set screws holes
Chuck "Weldon" according DIN1835 "B"
Chuck "System Whistle Notch" according DIN1835 "E"
Collet Chuck System "Ortlieb" according DIN6388
Collet Chuck System "ER" according DIN6499
Morse Taper sleeves for DIN228 Morse Taper "A" and "B"
Arbors in combination with length and transverse groove
Shell Mill Arbors
Arbors in long version e.g. for Hobbing Machine
Grinding arbors for different manufacturers
Checking bar with testcertificate
NC-Drill Chuck with right and left rotation
Tool holders for System ABS, HSK according DIN69893, and much other Tapers,
Reductions and extensions of various systems such as tool HSK, ABS, etc.
Quick shots and quick change chuck

We also offer a comprehensive program of accessories for the offered tool systems:
This particularly spacer for arbors according DIN2084 "A" / "B" / "C" / "D" / "E"
in sizes up Inner ø8 to Innerø100 in thicknesses from 0.03 mm to 100mm

In the field of modular tools, we produce tool holders and tool modules with ABS and ABS-N interface in sizes up from ABS25 to ABS100.

Generally, we produce precision parts complete finished after drawing beginning at 1 piece.

A further area of our production includes the manufacture of rings and washers according to customer's request in small quantities. Here, we can manufacture spacers from a thickness of 0.03 mm to 1.00 mm and an outer diameter up to 140mm. Holes or grooves are also easy to implement.
From a thickness of 1mm, we also produce customized rings with grooves and holes,
non hardened, hardened, finished plane-parallel and inner and outer grinding.
These rings and disks are produced in quantities beginning 30 pieces.

Our production also deals with the manufacture and sale of recordings and adaptation systems or drill Drill chuck adapters for the power tool industry.
Following systems and interfaces can be combined
SDS-max and Hilti TE72-92
SDS-top
SDS-plus and Hilti Te12-22
DH38YB
Small or large spline
Large or small triangular
19mm or 13mm hex
Bitholder
and spec. Recordings for Wacker, Makita, SPIT, etc.

Please send us your inquiries