Zinc diecast
Mold
-Machining

Aluminium foundry
All major aluminum casting alloys
Chill casting in gravity and tilt casting
Sand casting HWS molding machine molding box size 850 x 650 x 250/250 mm
Heat Treatment
Steel shot blasting
Vibratory Grinding
Machining: milling to 5-axis machines and turning

We work with the latest CNC machines

2 1/2 D Milling

Items
Series parts
Prototypes

Bugruppenfertigung

FUTRONIKA AG is the merger of futureblech AG and ZELENKA AG - both innvotive and successfull companies
for metal processing and surface finishing, as well as the production of works equipment. Since more than 92 years we are producing in the area of Munich. Modern machines and motivated employees develop and produce for customers all over the world, covering different sectors.

From metal processing according to customer´s orders, we handle the complete value chain starting from consulting, planning and construction, to production including mounting and shipping.

- CNC-laser cutting
- CNC-bending
- Punching and tripping of profiles
- Reshaping
- WIG-, MIG-, MAG- and spot-welding
- Soldering
- Fettling
- CNC-cutting / -turning
- Surface treatment
- production of samples, components, series up to high-volume series

Our production covers all maufacturing techniques and - variations.

The individual and personal support of our customers is very important to us. No matter if simple laser-cuttings or complex modules are needed - from the first idea onwards to the completed product - we can deliver according to your needs, whether you need products with a surface treatment or completely mounted or certified. Our team takes over from construction to production and to surface treatment of all products with the focus on metal. Saying this we don´t mind if we are producing samples, components, bigger numbers or high-volume seriens - we work fast, precise and truthworthy.

On the following pages we present our portfolio and we would like you to get an idea of our competence.
Please try as well www.futronika.de to see more detailled information

The best solutions are found by those, who can combine facts being apparently contradictious. G.A.Roeders are both: Holder-leaded family business as well as industrialfoundry. Suppliers with short operational cycles and a flat hierarchy. Large enough for great liberties. Small enough for fine details.

As an up-and-coming steel and sheet metal processing company, GB is known for fairness, speed and delivery reliability. The aim is to further improve the quality, efficiency and reliability of production through constant further development.

Core competences

«We cannot be the best in every aspect. Therefore, we have positioned ourselves at the top where our core competences lie.»

Electrical Discharge Machining (EDM):
In 1969, we bought our first electrical discharge machine, which has been the foundation for our most important core capability. EDM very soon proved to be one of the promising new key technologies in metalworking. We have continually expanded our experience in die sinking and wire EDM and, these days, count ourselves amongst the leading contract manufacturers for precise metal machining. It is not the ten machines that we productively utilise every day that are getting us further, but the very high standards of our customers for surface quality and precision forming.
The advantages of EDM are: no mechanical stress to the metal piece, no limitations through hard metal grade or shape, high degree of machine autonomy, greater design possibilities at engineering level. Only an EDM-compatible design will profit from all EDM benefits – a piece of advice our customers will gladly follow.

Tungsten carbide working:
«It is the combination of knowledge of materials and knowledge of methods that form a basis for the skilled working of hard metal.»
We have managed to form a solid base to work tungsten carbide parts efficiently by liaising intensively with the outstanding tungsten carbide manufacturer Metzger Ltd, Lotzwil/Switzerland, and by meeting the very high standards of our customers. We support our customers when it comes to choosing the right hard metal and the most suitable methods such as grinding and abrasion, polishing and extrude-honing and also provide the handling during and after the production process.
Only perfectly manufactured hard metal parts will convince the customer to pay a higher unit price.

Laser Machining:
As with EDM, we decided early (1986) to go with this new key technology. We have been using the Nd:YAG pulsed laser (LASAG) for laser welding, cutting, drilling, marking and laser cladding. The high power pulse and high beam quality melt or vaporise nearly all known materials. Lasering is used to produce microstructures and to connect highly challenging geometrical shapes by conduction welding.

The same rules apply as for EDM: only a laser-compatible design will be able to take advantage of all the benefits laser technology has to offer.

We are manufacturer of solid carbide special tools. Our 8 employees in production, finished in 2 layers with Walter and Rollomatic CNC machines special and catalog tools, solid carbide. Furthermore, we have integrated a regrinding service for these tools. In the range we are equipped with a CNC measuring machine Walter Helicheck and a Z-Mike laser micrometers. This enables us to gen-erate reproducible test protocols in the situation.

Gempper Manufacturing Technology GmbH is a young, dynamic and family-run business that was established in 1991 in his parents' house in the sideline. In 2007/08 entry of the two sons in the family business. Through continuous investment in new computer-controlled manufacturing equipment and the tireless efforts of our staff, combined with skill and enjoyment of new challenges, we have made our company grow healthily.

We have specialized in manufacturing small and medium series, single part production, production of prototypes and assemblies. Our products find their use in well-known manufacturers in the areas of mechanical and vehicle engineering, climate and environmental engineering, electronics and model making.

Through our versatile machines we can cater specifically flexibly and precisely to your needs - and with maximum accuracy.

Thank you for visiting our profile!
We are a medium-sized company from Berlin's bacon belt.
Our company consists of 4 divisions. Metal processing, automation, system house, special machine plant construction. We are currently 160 employees and have a lot of competence and flexibility across three locations. Our mechanical production / metal processing is equipped with modern machines and is happy to offer you laser cuts, bent parts, but also welding assemblies. We have an in-house construction, which is your perfect partner for the implementation of all projects in metal.
We are happy to provide support for series or individual project business. True to the motto "everything from a single source" we can offer you a corresponding powder coating.

We are a very good and reliable supplier! Try us!

Key data:
- 1 CO² laser, 1 fiber laser and 1 laser / punch combination (up to large format, material thickness up to max.25 mm)
- 3 modern folding machines (up to 3000 mm in length, depending on the length and material up to 8 mm in thickness)
- 10 welding workplaces (all common welding processes and metals)

Our customers describe us with:
• Responsive
• Delivery on time
• problem solver
• Quality conscious
• Close to the customer

We are competent, uncomplicated and look forward to every contact.

Best wishes

Thomas Mohring
Head of sales management
Metal processing Gemtec AG

Mail: mohring@gemtec.eu
Tel .: 03375/9227 380