We offer solutions from a single source:

- Mechanical engineering
- Manual, pneumatic and hydraulic clamping devices
- Assembly equipment and devices
- Testing systems for geometry, tightness, flow
- CAD design (Autodesk Inventor and WSCAD)
- Control technology (Siemens Simatic and others)
- Item production

Company in the building sector for plastics molds
For the automation sector, specializing in the manufacture of bimaterial molds

Production of molded parts of rigid polyurethane foam.

From individual and on small series up to max. 10,000 units / year.

Post-processing on a 5-axis CNC system directly in the house.

Custom-Made Solutions for Individual Products

In accordance with customer demands and wishes, ISOVOLTA – in addition to manufacturing high-quality laminates in the form of sheets, tubes and rods – also offers processing of thermoset materials. Different materials are shaped by processes such as cutting, grinding, drilling, turning, milling, gluing, mounting, punching, jet cutting or painting according to individual customer specifications.
Based on our expertise in material-specific selection and production-technical implementation as well as our years of experience in job shop, serial, and mass production, we are able to develop the best possible process for each product.

Range of Materials
Phenolic Cellulosic Paper / PFCP
Phenolic Cotton Cloth / PFCC
Phenolic Glass Cloth / PFGC
Melamine Cotton Cloth / MFCC
Melamine Hard Glass Cloth / MFGC
Epoxy Glass or Glass Roving Cloth / EPGC
Epoxy Glass Mat / Polyester Glass Mat / EPGM / UPGM
Melamine-Lined Hard Paper / MKHP / INBORD®
Silicone Glass Cloth / SIGC
Special Laminates / Special Materials / CFRP, KP, PIGC
MAGNOVAL®
CONT AVAL®
GX_11.3309 GWS
RP High-Performance Rings GF-UP / GF-EP
ISOVAL® R-AL


Competence in Soldering Equipment

Soldering Frames are primarily used to transport PCBs in soldering machines while simultaneously fixating “through-hole components” by using Top Hat Systems. With our specially developed ESD material, which is able to endure high temperatures and chemical resistance, the ISOVOLTA Soldering Frames are able to withstand thousands of soldering cycles.
ISOVOLTA Soldering Frames and masks are custom-made innovative products.
The design of the mask is defined by the PCB, the machine and the customer`s requirements.
Possible combinations of the ISOVOLTA Universal Frame, ISOVOLTA Soldering Frame and the ISOVOLTA Flexible Suppressing System. (ISOVOLTA Suppressing System: ensure suppression and alignment of critical PTH components.)
Combination ISOVOLTA Soldering Mask and ISOVOLTA Suppressing Panel for reliable and accurate alignment of PTH components.
Innovative solutions guarantee quick and comfortable handling.

Product combinations
Top Hat Systems
Universal Frames
Flexible Top Hat System
Magnetic Carrier
Coating Frames
Pressfit Tools
Router Tools
Hand Soldering Tool

Activities:



-Mechanical welding and machining steel, stainless steel and aluminum.

-Subcontracting mechanical and metal construction.

-Special machines.

The i-sys Automation GmbH is an innovative company based in the heart of the technology region of Karlsruhe.



Our strengths are the long-term experience of our staff in the field of metal cutting, mold making and sheet metal fabrication in a variety of application areas.



The company i-sys Automation GmbH has specialized in the pre-production development and rapid prototyping tools and molds to offer.

The range starts with the constructive geometry design with modern CAD tools through to CNC controlled production of initial samples and pre-production on precision machine tools.
In addition, our service continues to the interpretation of the pre-production tools and their production.
This spectrum includes applications of microsystems technology, precision engineering, medical technology as well as the macro range of automotive and consumer market.



In order to survive in the field of microsystems technology in relation to the global players, we have entered into with reputable medium-sized enterprises cooperation.

Thus we are able to offer not only the region but also other micro-machining technology of microsystems technology in a whole development and manufacturing chain to the customer from a single source.

Lasercutting, Milling, Turning

From the ITAG-machine factory that produced since 1930 drill pipe, drill collars and Stabiliser for drilling rigs ITAG own ITAG L & R has developed since the 70s into a highly specialized job shop of very long and round precision parts and special threads for machine, ship - and plant engineering and railway waves and high-pressure pipes.

The company's core competencies are the deep-hole drilling in steel up to 20 m depth, longitudinal turning up to 30 m length of the component, cutting control, special and Prämiumgewinden up to 24½ ", the joining and surfacing as well as the production and repair of drill pipe and casing pipes according to customer specifications to our modern manufacturing facilities.

Deep hole drilling:
in steel and high-strength alloys up to 20 m in length

Swiss turning:
of parts up to 30 m in length and 40 tonnes in weight.

Aim:
with up to 1250 tonnes to 0.1 mm per meter of length exactly.

Grinding, Honing & rolling:
grated to Ra 0.8 microns, honed to Ra 0.2 microns.

Routing Bohrwerksbearbeitungen:
with Fräswegen to 5500 x 1200 x 1500 mm.

Belt loops:
up to ∅ 610 mm and 30 m.

Welding:
TIG, TIG-HD, MIG / MAG, UP, UP band, RES ...

Measuring, testing, certification:
NDT and quality management system according to ISO 9001: 2008, API Q1.