FROM IDEAS TO SERIAL PRODUCTION

BUSSE Production offers state-of-the-art machinery and equipment in a 1,000 m² production facility in combination with outstanding experts and know-how to develop smart production models and prototypes and to handle the most demanding of small-batch production orders. With our extensive cross-industry experience, we complete all of the necessary processing steps under a single roof, steps ranging from drafting board sketches to early prototypes, to the final coat of paint.

We are more than just a modelling work shop. BUSSE Production is a part of the renommated design and engineering office BUSSE Design+Engineering. BUSSE has a profound expertise in the following areas: interface design, industrial design, engineering and prototyping and a holistic perspective of product development.

We perform all of the necessary processing down to the last coat of paint:

• Machining, both conventional and CNC on our own CNC milling machines
• CAM: programming and milling of freeform surfaces with multi-side machining
• Sheet metal processing, flow drilling and welding
• Coating / Paint (including special paints such as EMF, SoftTouch, Nextel, etc.)
• Grinding, polishing, surface refinement
• Multiple-material assemblies, rapid prototyping: SLS, STL, DLP, CUSING, etc.
• Injection molding (up to 180 g) for small series production, vacuum injection molding
• Casting in aluminum and magnesium
• Cast-resin-laminate technique, components made of fiber reinforced composites (GFRP, CFRP)

CNC contract manufacturing:
Thanks to its modern CNC machines, intelligent CAD-CAM programming and our own 1,000-square-meter machining facility, BUSSE is able to create complex freeform surfaces and parts in small lot sizes

Materials:
Plastics and non-ferrous metals of all kinds, aluminum, magnesium, brass

Surface finishing, subassembly production and product assembly:
Thanks to further in-house processing options, we also offer:
finishing & polishing, painting + powder coating, installation of kinematic functions, welding, assembly + functional testing, creation of complete prototypes

Mold design and construction for GFRP/CFRP and deep drawn parts:
cost and time savings thanks to the use of high performance thermoplastics in mold construction.

BUSSE production also offers the following advantages:
+ Up to 50% savings on the cost of materials
+ Short-notice raw materials availability
+ Up to 50% shorter machining times thanks to higher cutting speeds
+ Surface quality protection, precision finishing and painting available
+ Optional tool making by our own toolmakers


Having creative ideas is one thing, however our target is to implement these ideas successfully and make them market-compatible.

Our team consists of 50 highly qualified employees, as well as selected partner companies and freelancers, with interdisciplinary knowledge and know-how in product development.

We combine creativity, a sense of aesthetics and enthusiasm on time, on cost and within the specification.

All products developed with us represent high function and design quality. To this day, we have received more than 400 awards.

With over 20 years experience in design and manufacturing, we at the CAD CAM Office oHG that innovative tool designs and components come at the right time in compliance with agreed budget to the market.

Latest techniques and constant communication with the customer to lay the foundation for a successful cooperation, the success of new products and projects.

We offer our customers the highest quality, practical experience and strive with you to excellence. Time delivery to our customers is an essential part to do so.

PRODUCTION
Finished on our CNC, NC and Conventional Machine tools and we work in our fully air-conditioned rooms for you with the utmost precision:

Formaufbauten
3D contour parts
Machine components
Electrodes
Items
Series parts / small series
Prototypes
Gauges
Tension recordings
Special Solutions / special components

CONSTRUCTION

The tool designs and associative drawing are generated in a 3D CAD-CAM system Siemens NX (Unigraphics), creating a faster and optimal project cycle is guaranteed.

Taking into account economic and technical aspects of plastic, factory and customer standards, the tool designs created by our highly skilled designers.

We design for you:
Vorserienspritzgusswerkzeuge
Injection molding tools
a multiple
Slide technique mechanically, hydraulically
Speziallentformkonzepte
High-speed technology
Special solutions
2K-3K-xK multi-component tools
Core baking technology
Turntable (vertical / horizontal)
Shifting technique
Index plate
Transfer technique
Multi-cavity molds
Internal gas pressure (GID)
Entspindelungswerkzeuge
mechanical, hydraulic, servo-electric
Insert technology tools
1K-2K LSR (Liquid Silicone Rubber) Tools
Article analyzes and Entformanalysen
Optimization of plastic components

In our independent small business from Saxony, the wishes of our customers are the focus. As part of the value chain, we collect ideas together with our customers and develop the best possible concept from them. Constructively, your individual workpiece is created during production using a milling cutter or a 3D printing machine.

Manufacture of industrial molds, models, prototypes and small series of plastic.

Foams, prototype plastic mold, Rim tools, tools, polyurethane moldings, polyurethane, resin, modeling equipment, carbon fiber components, roller coatings, polyurethane moldings, plastic molds, composite parts, composite parts, foaming molds, feed rollers, tooling, thermoplastic, injection molding, injection molding, injection mold, mold, precision casting, foundry, roll coating, polyurethane elastomers, roll coating, carbon, carbon fiber parts, carbon fiber gauges, carbon fiber, fiberglass, carbon fiber, lightweight components, lightweight, bulletproof, Beschneidlehren, flexible foam, rigid foam, integral, small-scale, pre-production, development and fixtures, foam, thermoplastics, high temperature, carbon, carbon fiber, laminates, paneling, trim, casing, cover,

CAST specialized in casting for industrial production by cast iron, ductile iron, steel, stainless steel or aluminum.
Every project is produced on client's specification, giving a special attention to the business dimensions, the specific standards of the products and the qualitaive characteristics required. In this way a complete support to design and industrialization of products can be given.
Reduction on prototype timing and of pre-series is one of our main goal. The demanding market require more customization of products and continuous technical improvements even during production.
The formula"0% DEFECT" is guaranteed. This force us to have a continuous improvement on all our supply chain, starting from industrialization to the choice of casting process, with deep control of every possible cause. Satisfaction for us, guaranteed result for our client.

We are manufacturers in the fields of plastic injection molding, metal die casting in aluminum, magnesium and zinc and also produce your tools, high quality and inexpensive.

Manufacturer of ready to build in Magnesium diecasting parts
Experience in Magnesium Diecasting since 1962
Hot- and cold-chamber diecasting maschines from 60 to 500 t
CNC machining centers
3D Coordinate Measuring Machines