We are a aluminum gravity die casting with high quality standard

- Private Kokillenbau, with processing of your CAD data and
Transfer to our 3 - 4 - and 5-axis controlled machines

- Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length
Annual volume of 500 tonnes in different aluminum alloys

- Parts production on 24 new CNC machines Turning / Milling
also editing Aluvollmaterial

- Finish work such as powders, trovalen, rays, anodize, assemble

It is deliberately produced to 100% in Germany - we prove to our customers that
we are competitive with quality, delivery and cost.

Company History:
1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia.
Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg

The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3

A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs.

With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead.
Many of our customers now use the offer to bring our experience in the development of new castings.
We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more.

Tooling / Kokillenbau:
The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting.
Of course, composite casting is that doable with cast steel parts or threaded brass bushes.
Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy.

Foundry:
Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold
opened. The caster takes the part, includes the shape and pours again.
- Hot swap
- Supernatants and ridges are ground
- X-ray control

Cutting works:
CNC Milling
on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm
on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm
(Different with NC rotary table)

CNC turning
6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm
2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert
1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...

We are engaged in the production, assembly and distribution of gravity and low pressure casting molds, as well as subcontracting for turning and milling parts in small series.

A strong team
for our customers

Since early 2007, we were managers at the course for Walter forms and Kokillenbau. With continuity and innovation, we lead the family in a secure future.

"Today we are therefore so strong because we can build on such a compelling history." Barbara Ellinger-Walter

Highest precision. Motivated employees. Customers trust us. Suppliers who deserve our trust. Flexibility and know-how. Accuracy and imagination. And courage to face the challenges of our time.

"In the ever-growing area of low pressure casting, we are able to offer our customers integrated solutions from development and the manufacture of tools up to the casting technique."Emil Werbitzky

Partner for the future
Your desires as the highest bid

Seriousness and the highest quality standards - which took us from the beginning an excellent reputation among the customers.

"We can not promise you the moon, but always only what we can deliver." Emil Werbitzky

To optimally implement your desires, we will stay with you in close communication, from your inquiry to delivery. In this close vote - one of our strengths - we develop the best design, the most efficient production methods using the most proven materials. Here, you will benefit from our many years of experience from the constant handling of materials and process engineering.

Our customers know that they can expect exceptional performance. That's why we focus on continuity and mutual trust.

Each piece is unique
the highest precision

They are as accurate as possible.They are made from the highest quality materials. You ensure that your products are just perfect.

Walter forms and Kokillenbau is known worldwide as one of the top manufacturers of aluminum wheels and other castings for the automotive industry.

"Every client presents us with new challenges, and our task is to find the right solution for each." Emil Werbitzky

If required complex tooling requirements are implemented and recorded engineering data using CAD / CAM on all interfaces. This saves you time and money. We constantly invest in future technologies. So Walter forms and Kokillenbau always remains on the latest stand And you always get the best of the best.

The company Kasimir Kaspareth GmbH is YOUR partner for the production of
technical plastic injection molded parts from the idea to the finished product in the field:

Electronics, electrical engineering, mechanical engineering, automotive engineering, photographic industry, film industry, medical technology, precision engineering, aeronautics, space, furniture and toys.

Extreme accuracy, high quality and precision are our conditions for your successful product.

We squirt for you plastic parts up to a weight of about 600 grams.

Molding of molded parts or metal inserts a part of our everyday life.

Goods receipt, goods issue, as well as inspections during production are held regularly. In our own testing room with video measuring microscope is checked according to your study plans with drawings.

Our own tool and mold development, design office for part design and mold design to provide competent assistance page.

Free consultation for all our clients is a matter of course.

Assembly according to your wishes

Ultrasonic welding

Printing according to customer

individual packaging solutions are often implemented

With our own fleet, we are fast and flexible.

Our product range includes:
- Technical precision parts
- Supplies
- Once - Products
- Visible parts
- Crystal clear parts
- 2 - K - Parts

we process the following materials:
- ABS - PCT - PP
- LCP - PE - PPS
- PA - PEI - PS
- PBT - PET - PSU
- PC - PMMA - teilaromatisiertes PA
- PC / ABS Blend - POM - PEEK

The Klaus Brummer Henrich GmbH & Co. KG (KBH) designs and manufactures custom plastic items. According to customer requirements by drawing, measurement or sample new products are developed and produced in series.

In addition to the development of new products and tools KBH accepts as a classical wage splashes to the same extent existing tools into production.

The size includes manufacturing products weights from 0.05 to 1600 g

The combination of design, tooling and plastic injection molding under one roof makes it possible to realize flexible and in constant exchange between departments the article. This means for the customer: From the first contact to the finished article, he gets everything from one source.

The main focus will be housing and functional parts, produced eg for the electrical and furniture industry, articles of construction and plumbing industry, promotional products and writing instruments as well as for packing, but also a variety of other industries can be found in the customer master again.

Since 2004, all business processes in an integrated ERP / PPS system are mapped.

Since 2006 the company is certified in the areas of tooling and plastic injection molding according to ISO 9001:2000 (renewed in 2009 to DIN ISO 9001:2008)

The family business since 1972, handing over to the 2nd generation was completed in 2011.

A special attention is given to the resource-saving and energy-efficient production of plastic parts. Since 2010 is a member of the KBH LEEN OWL - the learning energy efficiency network in the region.


High tech manufacturer of
Plastic and metal
parts as well as assemblies

Number of items 1 250,000 pc / a

Headquarters near Frankfurt
(

Automotive IATF 16949

Aviation DIN EN 9100

Customer industries

Automotive

Aviation

Medical technology

Consumer / Lifestyle

The company
Basement mold manufacturing is a high quality operation, tool and supply company, we characterized the precision, reliability, and low cost manufacturing from.
Reliability and speed extra special in the wire and sinker EDM but also "NEW"
in CNC 2-3D / to 5Achsensimultan milling are our strengths.
We are a top supplier for renowned customers.
Injection molds, stamping and bending tools and their spare parts, precision parts
As well as our own developed product: Clamping systems for wire EDM machines
possible with very good Oualität, individual designs, affordable clamping systems
for your needs.

Keppler- Precision Engineering is a successful family business for demanding and
geometrically complex components made of thermoplastic materials, high-temperature
Plastics and metal injection molded parts in MIM technology (Metal Injection Molding).
Innovation, precision and absolute customer satisfaction are for more than
48 years to our corporate philosophy.
Our service program includes mold making, construction of customized measuring and test equipment, metal injection molding using MIM technology and the production of precision plastic parts, especially of technically sophisticated and geometrically complex small parts weighing
0.002 to 25 gr.
Customers in the medical, electronics, optical industry, measuring and control technology and various fields of precision engineering industries appreciate our precision, quality and punctuality.

For more than four decades, the name Kerling stands for the development and production of high quality technical plastic parts. We offer the idea to the final product through organized, customer-friendly manufacturing solutions from a single source. We specialize in the production of housing for the power electronics from renowned thyristors and IGBT Manufacturer. Basis for the production of sophisticated plastic parts is the use of innovative injection molding technology and production processes. We produce on a production area of 4500 sqm with modern, fully automated injection molding machines of size 25 to.-650 tons. Our corporate goals, including without limitation zero-defect production which we will support the certification in Duch 9001:2000, 14001 and EMAS. In addition, we also received awards from our customers via a PPM value of 0, which we are very proud and consider this as a credit to our staff. We also have been successful for years as a training company for technical and commercial professions operate.