Laser Cutting / Sheet Metal

We are three laser cutting machines Trumpf available. Thus we have the opportunity, extremely flexible to process your orders and to respond to obvious delivery. Our processing spectrum is as follows:

Metal foils with thicknesses well below one millimeter or sheet thicknesses up to 25 mm - TRUMPF Laser cut everything consistent with the known quality and reliability. The cut edges are burr-free, the kerf narrow and strictly limited the heat affected zone.

Turning / milling / drilling

In the field of machining we can build on the know-how of our qualified staff. These are supported by a total of 8 machines. Of the 4 of us are CNC lathes the company spinners, as well as 3 CNC machining centers for the production are available. Also available is a manual lathe that comes in small series in use.

Edge

From a simple sheet metal parts to complex curved precision part: the hydraulic CNC press brakes from TRUMPF anything get in shape.The brakes of the TrumaBend V230 stands for flexible and productive folding.

For good-quality and efficient folds is developed by Trumpf angle sensor ACB (Automatically Controlled Bending). This bending angle sensor is responsible about measuring out for control of the angle to the desired setpoint.
Developed by TRUMPF angle sensor ACB can do both: Measurement and control in the process. Elaborate startup phases of bending programs belong to the past. Every angle is right the first time. The change in the recoil angle by different materials and material properties governing the system independently and automatically.
Whether embossed or air bending - the economic Customize precisely fitting parts with tight radii and small leg lengths is the strength of our Trumpf press brake V230:

Welding / fixture

Because of the many opportunities and special benefits MAG welding is used by us.To name a DC in the first place here is the extremely high productivity in MAG - welding. It also supports us a welding robot of the company IGM. This allows us in a very short time to produce large series of different modules.

Since we want as quickly as possible and high quality finished welded assemblies for you, is us, a separate fixture available.

Measurement

In order to bring the highest quality standards to the customer, the field of measurement technology has been strengthened. The INFINITE arm is the most accurate and versatile articulated arm. Patented rotation axes without rotation limit, fast probe exchange, integrated digital camera, including wireless connectivity and battery power offer unlimited mobility. The main applications are the measurement of devices and welded assemblies.

Stahl-Bürstmaschine/Blechbearbeitung

"Innovation for sheet metal working"
The double-sided Oxidschichtentfernung of lasered sheets in a single step to the risks orReduced costs in manufacturing.

Assembly

Our production is completed by the "ATTIS assembly line". These are high-quality agricultural machinery (bale wrapper) from Welger. This ensures a high impact strength, excellent and easy operation as well as a unique security feature.

Foreign production / external processing

For product realization are our highly specialized partner. This applies in the fields of painting, powder coating, galvanize, harden and turn tube.

It does not matter what kind of error or problem your system has. Our competent service team will take care of your matter. Our range of services from Remagen is very diverse. We offer the right solution for you, from maintenance to assembly service and CNC production to a wide range of spare parts. We will also help you in the field of special plant construction. We offer each customer an individual solution that is tailored to the customer-specific branch or industry. Because no area of application is like the other. Our technical know-how and innovative solutions ensure a great competitive advantage that is worthwhile. Take us to Ko

Founded in 1992, Maschinen- und Metallbau Respondeck GmbH is a medium-sized company for high-quality metal processing in the cutting and non-cutting area. As a contract manufacturer and supplier with state-of-the-art machinery, we mill, turn, bend, roll, saw and weld a wide variety of metals for customers from the region as well as large international corporations - across industries, from prototypes to assemblies to large series.

MaS - Solutions offers top-notch surface finishing and industrial painting for small parts, as well as assembly of components. Our expertise in surface refinement and precise assembly processes ensures the highest quality and efficiency. Trust us to deliver your components in perfect condition and on time. We are your reliable choice for industrial solutions.

Committed to providing our clients with high-quality, made-to-order machined components, MDG International has the expertise and technology to produce custom manufactured parts in a wide variety of shapes, sizes, or materials. Meeting the needs of diverse industries, our shop is well-equipped with top-of-the line CNC turning and milling machinery capable of holding precision tolerances down to.

Our CNC turning machinery possesses magazine auto bar feeders and can manufacture parts measuring up to 60mm in diameter and 600mm in length. We can also chuck individual work pieces measuring up to 350mm in diameter.

Welcome to the world of precision parts

We are pleased that we can imagine in this way with you a powerful supplier of CNC turned parts, CNC milling parts, bending parts, the complete CNC sheet metal and especially the mechanical assembly.

In the area of our assembly often diverse precision parts, such as aluminum machined parts, plastic machining parts, wire parts, laser cutting of stainless steel and metal stampings used to complete some complex mechanical + electro-mechanical assemblies.

This in turn requires an extensive technology park ahead of puts us in a position to open up a very broad range of cutting and non-cutting metal and plastic processing, such as the manufacture of precision aluminum milling parts, brass turned parts, turned parts and laser blanks. This will open up with just a central partner considerable parts and technology spectrum in the field of precision parts.

Although we sometimes are merely a supplier of CNC machined parts, CNC turning parts or bending parts, our tasks go beyond the mere delivery of structural parts by far. We are often a development partner for stamping parts, the CNC sheet metal and aluminum milled parts and also possess expertise in materials and technology experience. As a result, we are rather a QUALITY and COST OPTIMIZER.

Customer satisfaction is our ultimate goal. Therefore, we are a value-added partner that ensures this requirement through comprehensive services, innovative technologies and reliable communication. This in turn leads to positive effects in the areas of cost reduction, security of supply and increase productivity.

We are happy to provide you with reference products such as aluminum milled parts, brass turned parts, plastic machining parts and turned parts from our prior production and develop according to your requirements, for example, complex precision turning parts, stamping bending parts, wire parts or CNC turned parts.