The company SW-MOTECH is one of the world's leading suppliers of motorcycle accessories and exports to over 70 countries worldwide. At the headquarters in Rauschenberg, Germany three-axis milling machines and a five-axis milling machine are available. The plant in Vojkovice / Czech Republic offers capacities for sheet metal and tube processing. for manual and robotic welding and for powder coating.

The company SW-MOTECH was founded in 1999 by three enthusiastic motorcyclists and today employs more than 400 people in six countries. Today, SW-MOTECH is one of the world's leading suppliers of motorcycle accessories and exports to over 70 countries worldwide. SW-MOTECH is an original equipment supplier for leading brands in the motorcycle sector such as BMW, Kawasaki, KTM, Harley-Davidson, Suzuki and Yamaha.

The following manufacturing technologies are available at the headquarters in Rauschenberg, Hesse:

Two three-axis milling machines for components up to 400 x 600 mm in size and a five-axis milling machine for components up to 400 x 400 mm. Both milling machines can process plastic as well as metal.

The plant in Vojkovice / Czech Republic offers capacities in the field of sheet metal processing.

Large-format sheets with a material thickness of up to 20 mm for steel and up to 12 mm for aluminum and stainless steel can be processed there.

CNC edging technology is also available.

Tubes made of steel, aluminum and stainless steel up to a diameter of 80 mm can be laser cut and CNC bent.

In addition, capacities are available for manual and robotic welding using the following welding processes: MIG/MAG, WIG, CMT. A facility for powder coating and chemical pretreatment as well as shot peening extend the range of services offered at the Czech plant.

The TAWESCO is leading producer of tools, metals stampings, weldments mainly for the automotive industry but also trucks, agriculture and forestry machinery, mostly heavy weldments including surface treatment and welding fixtures.

Key figures:
• All in one solution under one roof (DESIGN – TOOLING – STAMPING – WELDING)
• Turnover about 78 mil. EUR in 2019
• 950 employees
• Production area about 50 000 sqm in Koprivnice near Ostrava city
• Tradition since 1850 as TATRA Trucks production
• Quality management: EN ISO 9001:2015, IATF 16949:2016, VDA 6.4., ISO 14001:2015, ISO 3834-2
• CAD-CAM Capaility: AutoCad, Catia V5, Autodesk Inventor, IDEAS, AutoForm

Tawesco competitive advantage: "All under one roof ": stamping + welding + tooling + design
Stamping:
• Metal and aluminium stampings for automotive industry up to 50 kg
• Mechanical, eccentric, progressive and transfer presses up to 2000 kg
• Press breaks up to 8 m

Welding:
• Weldments for automotive - spot and laser welding
• Heavy weldments for trucks, agriculture, forestry and municipal machines
• Robot, automatic, semi-automatic and manual welding
• 2D/3D laser cutting

Tooling and design:
• Welding and machining jigs up to 15 m
• Tools for forming, bending and perforation of steel sheets up to 50 T
• Milling centres, drilling and grinding machines
• Try-out hydraulic presses 1250 T and 2500 T

Quality management: EN ISO 9001, IATF 16949, VDA 6.4., ISO 14001, ISO 3834-2.

References:
1. John Deere, Kemper, CLAAS, KION- Linde Material Handling, Fenwick
2. TATRA Trucks, IVECO
3. SKODA Auto, Audi, VW, Bentley, Daimler
4. GESTAMP, SNOP, TIBERINA

As CEO of Technikol, I am proud to share with you our established metal manufacturing network in Bulgaria, along with a team of engineers and designers to offer their support along the way.

From small parts to complex metal assemblies, what we can offer is a combination of the following:

1. Free quotation within 1 to 2 working days.
2. Unlimited capacity for (medium → large) quantity orders.
3. Laser cutting (Sheet-metal and Tubing)
4. CNC milling, turning & pipe bending
5. Robotic & Manual welding
6. DFM and Welded Assemblies
7. KTL coating
8. Zinc, Phosphate and Powder coating
9. Custom packaging & labelling
10. Cost-effective transportation solutions

Are you noticing the gradual increase in inflation beginning to affect your profit margins?

Could you delegate a part of your jobs in order to focus your energy on the more important ones?

Are you exploring ways to maintain the same end-prices for your clients?

Technikol can help you save up to 50% on certain jobs, and this is possible due to the low costs
related to the manufacturing process here in Bulgaria. To give you an idea, we present some
examples below:

- Electricity = €0.11/kWh
- Fuel = €1.30/L
- Worker Salaries = €900 - €1 200/month
- Income Tax = 10 %
- Steel = €0.80 – €1.10/kg
- Aluminum = €4.50 – €5.20/kg
[Notice: These prices are representative for the first half of 2024 / Material supply comes from Serbia & Ukraine]

Technomatel is specialized in welding and construction of welded structures in steel and aluminum. We are certified by Uni En Iso 9001 and Uni En Iso 3834-3.
The welding is performed manually for small series and robotized for medium and large series.The welding processes available are mag, mig, tig.
We are 40 employees.
We are able to supply the product of metal carpentry complete also of surface treatments (cataphoresis coating, powder coating, electrolytic galvanizing and hot galvanizing).

For more than 20 years Tecnocurve has been specialized in cold bending of pipes and sections in general, whether they be made of regular steel, stainless steel or aluminum.

Tecnocurve has always been very alert to new technologies and methods related to bending in general and especially cold bending of pipes and sections, indeed so much so that it is capable of filling the most varied orders in the market pertaining to bending and calendaring in general, generating high quality output that attests to our accurately calibrated and well-tested manufacturing plant.

A meticulous feasibility study is performed by the engineering department, which furthermore assists in resolving any technical issues posed by each component, if needed suggesting alternatives depending on the equipment available, or else building any specialized equipment that may be required to perform unconventional machining assignments in connection with bending pipes.

Tecnocurve also accepts subcontracted work in sampling and/or for small, medium and large production runs.

Tecnocurve currently sells 15% of its output by value abroad, and is at all times prepared to attend to the concerns of new customers from any part of the globe. Tecnocurve takes care of handling packing and shipping for the sake of the end customer’s convenience.

Attention and readiness to act on our customers’ behalf as well as the certified quality of our wares have turned Tecnocurve into a leading firm in the custom cold bending and calendaring of pipes and sections.

Our company TELSAMA Spring and Wire Forms ( www.telsama.com ) established at 1996 and since 2000 worked on wire, wire forms, strips and strips forms.

As a result of customer satisfaction oriented working and quality, we are exporting 80% of our products to Denmark, England, Germany, Spain, Sweden, Israel, Taiwan and UAE.

Our production capabilities:

Compression springs: 0,15 mm - 1,00 mm
Extension Springs: 0,20 mm - 3,50 mm
Wire Forms: 0,20 mm - 10,00 mm
Strips Forming: Up to 1,50 mm strips thickness

We are dedicated to reliability, high quality and safety oriented production, will continue on his way with the same respect to our job and will always welcome you as always done with ISO/TS 16949 and ISO 9001 quality certificate.

For more information please visit our website www.telsama.com

In order to show how our prices are convenient, benchmark is our biggest strength, we are willing to have your technical drawings to quote without any obligation or charge.

By the way, all your inquiries between the quantities 1 pcs to 10.000.000 are welcome. The company excels in manufacturing small and large quantity series as well as extremely complexed and accurate prototypes produced with the highest level of precision and quality.

It will be a great pleasure for us to work with you.

All the best & hoping to hear from you soon;

Best Regards,

Tamer KUNLAR l Genel Müdür l Managing Director

Telsama Metal Dan. İth. İhr. San. ve Tic. Ltd. Şti.
Address: Minareli Çavuş Mh. Milas Sk. No: 14C 16140 Nilüfer / Bursa / Turkey l Tel: 90 (224) 411 10 91 | Fax: 90 (224) 411 10 92 | gsm: 90 (532) 556 05 13 email: tamer@telsama.com l www.telsama.com

BIG DRUM Engineering develops, builds and installs filling machines and systems for ice cream and other food industries. Our machines fill creamy and liquid products in containers from 50 ml to 5 l with an output of up to 50,000 pieces per hour and meet the highest requirements in terms of reliability, efficiency and hygiene for the most attractive foods of today.

The Mechanical workshop Wunderlich GmbH was founded in 1985.

The focus of the company are in the areas of CNC metal processing, welding, punching, bending and forming.
In 2008 the company was taken over by the current managing director Jürgen Flaig and - with the aim to achieve further specialization Grade - modernized rapidly. The production capacity of the company, the technical equipment and the demands on qualified employees grew steadily since then - step by step, year after year. Today one finds a modern manufacturing facility in the industrial area of Selb, only 2km away from the driveway to the A93.

Our customers are located in very different industries and find us versatile and competent contact for metalworking. We are able to manufacture a very wide range of products able, ranging from one-off prototypes or replacement parts to high volume series production.

We are particularly strong in the milling of large components on envelope, within the tolerance range of + / - 0.001. So workpieces of up to 4.000kg are workable on our horizontal milling machine.
By now, we are in a position on our state of the art fully automatic circular saw for aluminum profiles of all types and solid material to cut highly accurate and reliable process and edit.

Some technical details:
• CNC-controlled machining of turned parts up to a diameter of 920mm and a length von1.050mm axially and radially driven tools offer the possibility of finishing in a single setup.
• Conventional turning complex parts up to a diameter of 1.020mm and a length of 3,000 mm.
• CNC-controlled processing of milled parts: a 40-tool magazine and reduction of non-productive time allowed an enormous rapid traverse rate, input power 40kw and spindle taper SK50 size.
• Conventional milling of complex parts or small series.
• CNC-controlled machining of large milling parts: 5-axis horizontal milling machine, machining of workpieces of up to 4.000kg in a single setup, tolerance + / - 0.001 mm, spindle power 63kW, pulling force of 2,000 kg axles, spindle taper SK50.
• Pull grooves or grooves evacuate to a hub length of 350mm and a groove width of 42mm.
• PLC controlled sawing aluminum: our state of the art fully automatic circular saw for aluminum combines the speed and cycle times of common pneumatic saws with the precision and accuracy of cut of a hydraulic system. Continuously variable speed, 15kw drive for stable average values even with aluminum solid material up to 115mm.
• Mechanical eccentric presses up to 250 tons and hydraulic presses also to 250t, which are suitable for a muted die cushion also for deep drawing.
• Various welding jobs for steel, stainless steel and aluminum for TIG and MAG.
• hall crane for parts of weldments up to 8 tons.
• Also strong we are in the turning of small parts as well as in laser cutting and bending.
• Our partners assist us in processing with the following method: Galvanic zinc coatings of any kind, pickling, hot-dip galvanizing, painting and powder coating, nickel plating, tin plating, chrome plating, Hartaufchromen, Maßhartaufchromen, plasma and gas nitriding, carburizing and vacuum hardening.

The company is certified according to ISO 9001:2008.

Worldwide, our products are used, which requires high level of responsibility and quality. A goal that we face every day.