Manufacture of precision turned and milled parts, including surface treatment / surface finishing

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Manufacture of precision machined parts and milling parts from all machinable materials.


CNC turning (up to D 90 mm rod)
CNC turning (up to 250 mm in the feed)
CNC long turning
CNC multi-spindle turning (32 axes)
CNC Machining Centers (5-Axis)


Batch sizes up to 1000 pieces .... Piece
including all subsequent operations up to the assembly


In the field of machining there are many different ways of working. One is the CNC machining. Through this method, the milled parts get even complicated 3D contours. The CNC machining is done with machines with up to 8 axes. CNC turned parts can be made of different materials. For machining titanium, copper, brass, plastic, aluminum, stainless steel and other materials are suitable. Rotating parts in general can assume unusual shapes. In particular, the CNC milled parts often see pretty spectacular. Through its 3D contours CNC turned parts have a special effect.The machining is extremely versatile. Machining technology is used in various fields. Lathe parts, especially CNC lathe parts, are very expensive to manufacture. To produce a CNC lathe part, one special machines and more time than the normal CNC turned parts needed.


The machining and especially the CNC machining requires a good education in the field. The partially very complex turned parts and just the CNC lathe parts require a tremendous expertise. A single CNC lathe part caused enormous amount of time. For these special turned parts, a particularly accurate work is absolutely necessary. For the purposes of machining are all chip forming materials. Depending on the material, the cutting is performed with different speeds. Are the turned parts made of wood, the cutting is done with high cutting speed and without cooling lubricants.Turned parts made of plastics, however, are processed at medium cutting speed. When machining water or alcohol are used for cooling. A special product from the metal cutting machines is the rotating part. Such automatic turned parts can be made from almost all machinable materials. Just like the CNC long turning parts of the screw-cutting without technical knowledge can not be produced. All machined parts require special machinery for the production. Rotating parts are to be finished by hand hardly. Are the turned parts made of wood or plastic, the machining is possibly still done manually, but with harder materials the use of expensive machining is necessary. To establish automatic turned parts, can not be dispensed with the machines. Automatic turned parts are usually ordered in enormous quantities and from extremely strong materials. Also for CNC turned parts is similar. This machining is simply too specific.

CNC turned parts requiring extreme precision. Turned parts of this type are mainly used in machine and plant engineering. These industries would not do without CNC turned parts, turned parts, and the entire range of machining technology. Milling Services, CNC turned parts, turned parts, and just such special products as a CNC lathe part are absolute precision products. As simple as the concept sounds cutting, this process but it is not. Cutting sounds like simple separation that hide behind it but also things like complex CNC turned parts or automatic turned parts, no one thinks at first. Without these highly intricate parts, especially without the screw-cutting work would be impossible in some areas.

Our goal is to convince our customers through our performance, which is always oriented towards our customers' high requirements regarding quality and on-time delivery.


The most modern production equipment, quality assurance during production, and optimized processes make it possible for us to produce with speed, precision, and cost efficiency, all at the same time.


Regardless of whether we mass-produce for you, deliver popular models on short-term notice, or manufacture individualized single components according to your specifications - we are consistently working on optimizing our customer-oriented service.

Bevel gears Hobbing max. Ø 250 mm, up to module 6
Splines Hobbing

Grinding upon request
up tp 1200 mm in length
max. distance between centers: 1250 mm

Sprockets Hobbing
Shaping max. Ø 400 mm, up to 1 inch
up to 1 inch

Worms Chasing

Milling

Whirling
Grinding up to module 3
up to module 6
up to module 6
up to module 7

Worm wheels Hobbing upon request

Helical gears Tooth flank grinding max. Ø 300 mm, module 6

Spur gears Hobbing
Shaping max. Ø 600 mm, module 6
max. Ø 500 mm, module 6

Timing gears Milling available on short notice,
in stock:
from module 0,5 to 10 mm and from partition 2 - 10 mm; up to 3000 mm in length


External grinding up tp max. 270 mm, max. distance between centers: 1000 mm

CNC drilling upon request

CNC and conventional turning up to Ø 400 mm, length 1200 mm

Surface grinding max. length 2000 mm
CNC and conventional milling upon request
Thread grinding upon request

Internal grinding max. grinding Ø 200 mm, max. grinding depth 250 mm

Grooving: milling, cutting, reaming up to 28 mm

Surface treatment such as hardening, nitriding, etc.

Centerless cylindrical grinding max. Ø 70 mm

Racks (High-Precision Racks)
Type of Machining Machining Sizes
Milling available on short notice,
in stock: from module 0,5 to 10 and from partition
2-10 mm
up to 3000 mm in length

Delivery program: Gear wheels, spur wheels, racks, snails, worm gears, worm shafts, chain wheels, toothed belt wheels, helical gears, bevel gears, splined shafts, pump impellers, any waves, flange. Nearly everything with teeth.

Materials: Steel, high-grade steels, non-ferrous metals is processed such as copper, brass, aluminum and plastics in complete and wage labours.

Thermal treatment and surface coating: Additionally to our achievements we offer still any surface treatments. Case-harden, nitrating, Nitrocarburieren, carburizing, sandblast, TENNIFER QPQ, as well as galvanizing, burnishing and the like.



Our customers expect to get low-priced precision products from us, with short delivery times, reliable service, and constant high quality.


This is exactly our strength - which is based on state-of-the-art production equipment, quality assurance during production, and optimized processes!

Using the most up-to-date equipment, we manufacture smaller and larger production runs, turned parts, shafts and special screws for the most varied clientele at home and abroad. We provide customer-specific laser marking, vibratory grinding and individual packaging with brand logos. And when it comes to more specialised jobs, we can depend on local, long-standing, reliable partners.

We produce the required parts according to your specifications, using all current materials, in diameters ranging from 4 to 65 mm and with a maximum length of up to 600 mm. We process predominantly machining steels, as well as various types of stainless steel and aluminium. Depending on the size and complexity of the production run, we produce workpieces on CNC multi-spindle and turning centres and long-part lathes.

For the further machining of blanks and more complex workpieces, Rumpel utilises highperformance automatic thread rolling and rotary indexing machines, universal lathes, high-precision milling and turning centres, as well as centreless grinding machines.

On request, we are able to produce individual parts and mount further components onto assemblies.

The different kinds of turned screws we produce can be manufactured with standard metric or American / English threads, with fine-pitch threads or various thread pitches.

Torx® and Torx Plus®
Rumpel holds a licence to manufacture both of these copyright-protected drive systems. These drives are capable of delivering high levels of torque without damaging the screw head. They reduce assembly times, increase productivity and improve performance on assembly lines.

Metal & plastic parts
What we previously processed in metal in a more traditional production process, you can now obtain from us in plastic – why not test our efficiency in this material?

Since its founding in 1985, the Thomas Samulski GmbH manufactures mechanical components and assemblies.

Our range of services covers the CNC turning and CNC milling, and the production of small Schweißbaugruppen.Die assembly manufacturing and 5-axis milling takes on an ever greater role.

In close cooperation with specialized partners, our range of services also includes centerless grinding, laser machining, hardening and all common surface refinements such as galvanizing, burnishing, anodizing, painting etc.

The Samulski Thomas GmbH supplies a wide range of industries such as mechanical engineering, equipment / apparatus, the testing / measuring equipment, the lighting industry, the construction industry, the automotive industry, as well as tool manufacturers.

A team of experienced and motivated staff put us in a position to react flexibly to customer needs. Regardless of whether it is a simple component or a challenging assembly, we provide pre-finished quality. Give us a try!

Our Story:



The company was founded in 1994 by Heinz-Josef Schlemmer as a sole proprietorship on part-time basis. The basis was the further handling of turned parts in wages for the turned parts industry.



After a short time the first cam-type machines were put into operation, it was followed by the acquisition of a property with about 150 m2 of commercial space. In the year 2000/2002 and 2004 made further purchases of CNC lathes, whereby the premises were again too tight.



In the year 2005 is Mr. Schlemmer the opportunity to acquire the company Johann Schnekenburger GmbH, where he was employed full since 1983.



The company JDS, which was founded in 1950 by Johann Schnekenburger and until 2005 was in the second generation of family ownership, was for more than 50 years in the field of fastening technology on the market. It screws of all types were produced.



The companySchlemmer of turned parts had been operating successfully for over 10 years in the field.
With the acquisition of the company by Johann Schnekenburger Schlemmer that production range was extended many times and it was founded in the gourmet Metalworking & Fasteners GmbH & Co KG.


We invest in the future:



This is the foundation and our philosophy. We will invest in the coming months and years in the latest machinery and equipment. The expansion of warehouse and production areas are planned.



Our range of services:



Our machinery includes several modern CNC lathes with up to 5 axes, rotary transfer machines, bend machines, thread rolling machines, such as various finishing machines.



The product range comprises rotary parts of all types and materials, threaded rods and screws with hexagon socket as Hexagon. The production of fasteners for the dowels and construction industries as well as an integral part of the furniture and electrical industry.
As will be made all the operations which in-house usually we are able to respond at short notice. Heat treatment and electroplating finishes, such as hot-dip galvanizing are made by reliable partner at short notice outside the home.



Our market:



We deliver the Swabian quality work in over 40 countries around the world. However, the focus is on Germany and Europe.



Our Quality:



State of the art measuring equipment and SPC-controlled programs ensure quality.
Our products are subject to constant review of the ISO 9002 is similar. This was taken over by the company Johann Schnekenburger that was zertiviziert to 2003, according to ISO 9002. Re Zertivizierung is sought.

Using its experience gained from a long-standing tradition in massive forming and subsequent machining, Schmiedetechnik Plettenberg produces high-precision components for international customers in the automotive and non-automotive sectors.

We are your competent partner in fluid technology with four locations in and outside Germany

- CNC long and short turned parts
- Vertical turning
- Assembly of final-tested mechanical components
- grinding (inside, outside, in the passage etc.)
- honing
- milling
- sandblasting
- hard machining



Complete machining on modern CNC machines (long and short turned parts, vertical turning)

- complex workpieces (from rd3 mm to rd300 mm, vertical turning up to rd150mm) can be produced in batches from 1000 to 100,000 pieces

- All steels, case-hardened and highly tempered nitriding steels, stainless steels, non-ferrous metals as well as extruded, sintered and forged blanks can be machined.



Our precisely machined and accurately controlled individual parts are assembled with the supplied, controlled external parts and then tested.
The end result is tested and perfectly functioning assemblies directly to the customer's assembly line.

Cutting and non-cutting machining (sawing-milling-drilling-turning-tapping ...) of aluminum profiles on rotary indexing and CNC processing machines, up to 5 axes and partly with robot support

We provide machining services of unit parts, prototypes and short-run production. Problem-solving and provision of suitable machining solutions are what we do best. Our customers trust us because we are flexible with their enquiries and requirements, we deliver on-time and offer short- delivery times. This is what makes us stand out from the rest.
The precision parts that we produced are known for its top quality, due to the raw materials used. Our experienced and passionate personnel carry a high sense of responsibility towards our customers and their product.
We continue our expansion and growth, especially in technological developments. Our precision components are manufactured according to customer drawings, specifications and international standards. Design and production by reverse engineering method is also provided as a service.
And finally, we offer competitive pricing, guaranteed!

LATEST NEWS / NEWS

November 2013

Bending Tekton has expanded its production range. With the purchase of two new CNC mandrel bending machines type black-Robitec CNC 130 TB MR & CNC TWIN 60 E TB MR we have invested in the future in order to offer our customers an even greater processing margin can!

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We will bend for you!

This motto is our company philosophy in our company. And we are proud that our employees live this self-understanding. Because we associate with the "bending" sportiness, customer orientation and service. Bending means for us: create a solution that exactly meets your expectations. Our staff is available to do so.

We offer a machinery park with over 100 machines: two 5-axis controlled bending machines, mandrel bending machines / cold tube bending machines, CNC tube end machining centers, welding equipment and much more.

The medium-sized enterprises THIERBACH from Lower Hall near Heilbronn supplies
Companies from all industries as tailored solutions for the
Parts subject.

TURNING AND MILLING PARTS
THIERBACH processed according to your specifications, all machinable materials, including steel, stainless steel, brass, aluminum and bronze and precious metals and special materials for the aerospace industry.

SINTERFACE PARTS
For the production of sintered parts THIERBACH used exclusively powder with demonstrated high quality. Depending on requirements, the base material of various alloying elements are added.

Formed
In the area of formed THIERBACH offers various production options such as cold and hot extrusion. In addition, a mechanical, metal-cutting rework is possible.

PUNCHING AND BENDING PARTS
In the field of stamping and bending parts offers THIERBACH solutions of metallic and non-metallic materials that are manufactured on CNC machines.In addition, welding can
be performed.

LASER COMPONENTS
In the area of laser parts are available from THIERBACH steel, stainless steel or aluminum products with extremely high precision contours in different thicknesses.

CASTINGS
In THIERBACH you get castings in all major manufacturing processes: aluminum die-casting, aluminum sand casting, zinc die casting, copper sand castings or precision castings.

DEEP DRAWN PARTS
THIERBACH provides you with high quality deep drawn parts made of stainless steel, aluminum, brass, bronze, iron, chromium or copper, either as a single function template or as a large series.

ASSEMBLIES
Not just when you need a single part, but even with demanding assemblies, you can count on THIERBACH: in partnership, economic and logistical point of view.

CERTIFIED QUALITY
An important part of THIERBACH quality philosophy is the maximum quality assurance in the production of your parts and assemblies.

FACTS: QUALTÄTSSICHERUNG
- Certification according to DIN EN ISO 9001:2008
- Erstmusterprüfberichtenach VDA
- PPAP documentation
- IMDS entries
- Uniformity measurements
- Surface measurements
- Length measurements
- Measuring equipment management
- Sampling inspection according to AQL 1
- SPC tests

Possibilities of surface and heat treatments
Even when it comes ächen to the finishing of surfaces, THIERBACH provides organizational and economic advantages: Through partnerships with reputable companies you get:
- Modern production techniques
- Everything from prototype to mass production
- Different machining options and THIERBACH all the possible rework and surfaces.In this way long and expensive transport routes and the total cost per piece If omitted significantly reduced.

THIERBACH offers:
Galvanizing / / Copper
Passivation / / hard chrome plating
Burnishing / / Gilding
Dacromet / / Geomet coating
Cadmium / / Nickel
Chromate / / anodizing
Phosphating / / pickling / / Silver
Case hardening / / Inductive
Glow / / start / / Slot
Embossing / / Bending / / rubbing
Lapping / / honing / / punching
Engraving / / brushes
Polishing / / electropolishing
Grinding / / trowalizing
Sand and glass bead blasting


Flexible Logistics
THIERBACH is not content to create the correct part, but is only satisfied when you is this the right time and at the right place. Thus, for example, already taken in the packaging that it contains all the elements for a smooth production: Logo, number, barcode.

In 1877 the company was founded Uebele. Since then the company has grown steadily and today offers the complete program around the punching technique. We manufacture high sophisticated tools, high-precision fine blanked parts, stamping parts, bending parts, stamping and deep drawn parts and metal pressing parts. The assembly production and the production of small and large series are part of our extensive range of services.

For our national and international customers, we manufacture complex parts on the following presses:
- Deep drawing presses 400-4000 kN (table size up to: 2,000 x 1,300)
- Automatic punching 400-6300 kN (table size up to: 3,000 x 1,500),
- Fine blanking presses from 1,600 kN to 3,200 kN,
- Pressing machine to Dm 900 x 5 mm
- Press brakes up to 1,500 mm long

Materials / Materials:
Steel, stainless steel (1.4301 / 1.4571 / 4310, etc.) and non-ferrous metals
such as aluminum, copper, bronze and brass, and substance capable plastics.
Sheet thickness: 0.05 mm - 10.0 mm
Coil: 300 mm x 10 mm and 1000 mm x 8 mm

Product Line / products:
Fastening systems for photovoltaic systems such as roof hooks, shielding,
Cell connectors, mugs, fittings, spacers, flanges, housings, holders, sleeves,
Contacts, discs, covers, clamps, braces, disc springs, angles and gears

Toolmaking
The following services offered by our professional expert toolmaking:
- Project development to series production
- Tool design
- Prototype production
- Construction of composite tools, drawing tools, stamping tools, bending tools,
Fine-cut and cutting tools as well as devices

Subsequent processing
- Vibratory grinding, brush deburring, drums, tape loops with automatic feed
- Heat treatment - all standard methods (inter-stage hardening, Nitriding,
Hardening, and Nitrocarburizinga)

Surface Finishing / Surface coating
- Powder coating, KTL, painting
- Electroplated coatings of Au to Zn / Ni (chrome plating, galvanizing, burnishing)

Assembly production
As a system supplier, we offer our customers from different industries all from a single source - from product development to the mounted assembly.
- Inert gas welding (TIG / MIG / MAG)
- Robot welding
- Stud Welding
- Spot and projection welding
- Pressure joining (Clinching / clinching)
- Riveting, caulking, gluing

Please allow me to introduce our company.

We are a Slovak company whose major production program is orientated to manufacturing of special and precise parts for machines, different kind of fixtures, stamping tools, dies/progressive tools and transfer tools.

We are a member of Rejlek Plastics Group in Vienna, Austria.

We offer you capacities and experience in design and production.
Our production is for the customers who are different tools and machine producers, special machine builders working in the automotive industry, electrotechnical and furniture industry and in automatization of industrial manufacturing.

If you are interested in cooperation with our company, do not hesitate to call us.

Yours sincerelly

Viena International
Slovakia

Wecotech AG contract manufacturing is an innovative and leading company in the field of CNC machining. The basis for success and the driving force in our company are our employees. Together we pursue the goal of being at the forefront in the field of CNC machining.

The Hohenroth workshop for disabled people (WfbM) manufactures precision parts made of plastic, ferrous and non-ferrous metal for the automotive and electrical industries, mechanical engineering and medical technology. We have a versatile and modern machine park that leaves nothing to be desired by our customers. We are certified according to the ISO 9001 industry standard. Our high quality standard is ensured by CNC machines, suitable measuring equipment, measuring computers and qualified specialists.

We see ourselves as a modern craft business that dares to balance industrial efficiency and craftsmanship in times of high industrialization. We would like to offer you individual solutions to your problems and are always looking forward to new challenges.

Our customers come from the fields of vacuum coating technology, medical technology, measurement technology, and handling system technology.
We are also happy to turn, mill, weld and assemble individual parts and small series for you.

We are a small company, founded in 2007 company based in the center of Cologne. We are specialized in the production of precision parts from all areas and materials. From a single prototype to series, we use the most modern equipment of the highest quality.