The WAR GROUP is a system supplier and industrial service. We do not have a product and work exclusively according to customer requirements. Benefit from our years of experience and extensive expertise in the field of sheet metal processing and surface engineering.
Our goal is a long-term customer loyalty. To achieve this, we put in the production, processing and delivery of our products have a very high value on quality (=> continuous quality assurance at all stages), reliability and punctuality. The satisfaction of each customer is our concern highest priority.

Our company offers subcontracting in the surface.

Various blasting agent, different spraying machines. Until 15m and 5 to.

Processing of large single parts to series machining of small parts.

All blasting media, primarily glass beads, ceramic beads, chilled cast iron and corundum

Amenities picking, packaging, light assembly.

We are a company that offers complete services, ie from tool injection molding including construction Germany or Romania and associated parts production in our house and also, if desired, parts and assembly activities transferred to our partner companies in Romania (manufacturing option here to 300t). Our partner company is located in Timisoara / RO and can offer you the following capacities:
Tooling, injection molding parts manufacturing, hand painting, tampo, assembly. If you are interested and want to take advantage of the cost advantage, we gladly inform you in more detail.

Our company located in Sonnenberg has a private pilot and is equipped with 35 / 50/80/110 t-Demag injection molding machines (2k). We manufacture here series for you and take samplings of new tools. Our customers are mainly from the automotive industry (reflectors, gears, blades, air valves, etc), but also from the packaging and cosmetic industries (Lids, Caps, Closures in 2k-technology) and electronics industries (housing, inlet protection, winding body) and medical ( no clean room).We are certified to ISO 9001-2008.

Maybe I've piqued your interest and you have a need for the production of tools or plastic parts manufacturing, then simply log or send us your inquiry. We will work as quickly as possible.

Awaiting your positive reply or a call appointment to us personally present, I remain yours truly.

Established: 1978 for the continuation of the Kronenberg's
Stock factory Inh Rolf Schmachtenberg K. leased operation in the fourth generation


Specialty:

cutting deformation of pipes, profiles + rods
by pattern / drawing of steel, stainless steel, aluminum +
Non-ferrous metals

Welding + soldering, powder coating, assembly, packaging, shipping


Product development to customer specification

We already work with 5-6 foundries and many machining plants located in Konya. The total practicable capacity of our foundries is about 30.000 tons/year. There is no problem on the materials. We are able to supply you all materials including Ni-Rezist, stainless steel, GJS, SiMo etc. All of the foundries and our business partners have ISO 9002 certificate and some of them have ISO/TS 16949 certificate.
The molding systems are sand molding, furan recine molding and shell molding. The molding has been done as hand molding, semi automatic horizontal molding machine, semi automatic vertical molding machine and Disamatic vertical molding line without flask. The size is 200 to 900 x 500 to 1100 x 200 to 400 mm.

All melting process will be done with electrical furnaces. So; we able to control material and we also have spectral analyzing facilities. We also have sand laboratory, hardness testing, microstructure checking and metallurgical test abilities. I mean we are able to supply your needed parts on the international standard frames.

In regard to additional process which can do; they are pattern making (wood, aluminum, araldite); core production (cold box, hot box); sand blasting; grinding; heat treatment; painting, protecting etc. We also able to supply you finished products after the fully machining operations and all gears with gear cutting. You can see brief information from our website.

In regard our customers; we already have been supplying many European companies. We know the European companies' purchasing process. We already have been supplying to them flywheels, exhaust manifolds, water pipes, pressure plates; pulleys, brake discs, hubs, brake drums, bearing caps etc.

Regarding to CNC machining process; we have many CNC machine tools, the lists are at the annex. As you can see there are many different type tools. Finally; I would like to say we can cover your all kind request about the casting and machining and we can cover all relevant quality requirements. I am sure that we can answer your all kind requirements.

KTM GmbH

Fast, reliable and cost-effective procurement, around the machine and plant construction, the strength of the KTM.
Our customers include leading companies from the automotive, aerospace, plant and mechanical engineering.

Especially for individual parts, small series or accessories (eg seals), it is important to keep the purchasing cost as part and still benefit from secure and reliable sourcing channels.

With its own PUR production and extensive machinery for CNC machining (turning, milling, cutting, grinding), we can even small series and spare parts quickly, reliably and provide fair conditions.

Another specialty of the KTM is the sealing business.
Whether it is soft seals, metal seals, gaskets comb, spiral, profile or other specialized seals, we can supply both standard stock items and custom with the quality certificates.
In over 20 years sealing business, we have already provided a lot of great plants for the chemical and petrochemical industries with the complete seal range.

Our customers benefit from time and cost savings with the highest quality security!

Toolmaking

EDM:

* CNC vertical eroding machines with continuous path control in 4 axes
* conventional vertical eroding machines with digital gauge
* CNC-wire cut eroding machine with 2D-continuous path control

Milling:

* highspeed-CNC-milling machine with 40.000 rpm for steel- and graphite-processing, applicable for complex freeform surfaces
* CNC-milling machine for steel-processing with 3D-continuous path control
* conventional milling machines with digital gauge

Grinding:

* jig grinders
* internal and external cylindrical grinding
* surface grinding

Turning, Drilling, Engraving:

* conventional lathe with digital gauge
* jig boring machine with digital gauge
* engraving maschine

Injection moulding

Material preparation/ drying:

* central material preparation
* automatic vacuum material charging
* mobile drye
* mixer


Injection moulding machines:

* 30 injection moulding maschines with clamping forces from 15t up to 650t
* shotweights from less than 1 gram to 3000 gram
* tool sizes up to 800 x 800 mm
* machines from Demag, Battenfeld, Arburg
* production units with high-precision all-electric injection machines from Demag


Automation:

* majority of the machines equipped with handling systems (Wittmann, Gosewehr, Battenfeld)
* sprue pickers
* pumping systems
* switch-systems for automatically separation of sprue and moulded part
* specific automation solutions

Assembly/ finishing

* Ultrasonic welding
* Hotstamping
* Thermoforming
* Pad printing
* Final assembly of components
* Metal coating
* Painting, creation of decorative surfaces

Innovative technologies

Gas injection moulding

Objective:

* reduce weight (in one case up to 40 %)
* shorten cycle times
* create high-gloss surfaces

Multi component injection/ Sandwich injection moulding
Objective:

* Realization of hard-soft-components
* reduce material costs
* create special designs and/or functions

Injection compressing moulding
Objective:

* avoidance/ reduction of sink marks
* increased precision of the part surface
* reduction of the required injection pressure
* smaller injection moulding machines required

Processed plastic materials

High performance plastics:

* PPS Polyphenylensulfid
* PEI Polyetherimid
* LCP Liquid Crystal Polymer

Technical plastics:

* PC Polycarbonat
* PBT Polybutylenterephthalat (früher PBTP)
* TPE Thermoplastische Elastomere
* PET Polyethylenterephthalat (früher PETP)
* PA 6 Polyamid aus Caprolactam
* PA 6.6 Polyamid aus Hexamethylendiamin / Adipinsäure
* PA 12 Polyamid aus Dodekansäure
* PPE Polyphenylether
* POM Polyoxymethylen
* ABS Acrylnitril-butadien-styrol
* ABS / PC Acrylnitril-butadien-styrol/Polycarbonat-Blend
* SAN Styrol-Acrylnitril
* ASA Acrylnitril-styrol-acrylester

Mass plastics:

* HDPE Polyethylen hoher Dichte
* PS Polystyrol
* LDPE Polyethylen niederer Dichte
* PP Polypropylen
* PMMA Polymethylmethacrylat

Sealing for the industrie, developement manufacturing and sale of static and dynamic sealing-systems.
Dichtungen aus PTFE, Elastomere, Faserstoffe NBR/Aramid, Graphit, Glimmer, Metalle, Stahl/email-Wellringdichtungen, PTFE-Halbzeuge, Folien, Platten
PTFE O-Ringe- FEP/Silikon/Vitonkern, Kolbenringe,Stangendichtungen,Führungsringe, PTFE-Dichtlippen, PTFE-Ventilsitze,