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We are a aluminum gravity die casting with high quality standard
- Private Kokillenbau, with processing of your CAD data and
Transfer to our 3 - 4 - and 5-axis controlled machines
- Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length
Annual volume of 500 tonnes in different aluminum alloys
- Parts production on 24 new CNC machines Turning / Milling
also editing Aluvollmaterial
- Finish work such as powders, trovalen, rays, anodize, assemble
It is deliberately produced to 100% in Germany - we prove to our customers that
we are competitive with quality, delivery and cost.
Company History:
1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia.
Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg
The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3
A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs.
With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead.
Many of our customers now use the offer to bring our experience in the development of new castings.
We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more.
Tooling / Kokillenbau:
The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting.
Of course, composite casting is that doable with cast steel parts or threaded brass bushes.
Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy.
Foundry:
Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold
opened. The caster takes the part, includes the shape and pours again.
- Hot swap
- Supernatants and ridges are ground
- X-ray control
Cutting works:
CNC Milling
on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm
on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm
(Different with NC rotary table)
CNC turning
6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm
2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert
1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...
Founded
1965
Employees
50 - 100
Certifications
Pfaffenhausen
Germany - 87772
Founded
1930
Employees
100 - 200
Certifications
Birkenfeld
Germany - 75217
Kappstein, founded in 2012, is an innovative company based in Gotha / Thuringia, that specializes in the development and production of premium bike components with a focus on bike transmission technology. In our product portfolio, amongst others, you can find fixed gear and professional track cycling products, which were partly developed in cooperation with FES (German R&D Institute for the development of equipment for Germanys top athletes) and the German Cycling federation. Kappstein supplies Germany’s top athletes with high quality stainless steel sprockets as well as 7075 T6 aluminum chain rings (see pictures attached). Due to the close cooperation with professional athletes, we were able to achieve many successes down to the present day. Concerning the manufacturing, we have already gained a lot of practical experience with various interface standards such as 9 spline, sure fit and threading sprockets. Not only the short response time, the attractive price-performance ratio and our high-quality standards, also the short delivery channels to the Universal Transmission GmbH would represent an economic advantage. With Kappstein Gates would be able to access and all-in-one solution.
Founded
2012
Employees
10 - 20
Certifications
Gotha
Germany - 99867
Founded
Employees
Certifications
Bled
Slovenia - 4260
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Good Day
We are a casting company in Turkey and producing steel casting parts for cement plants and quarry sectors in Turkey and all around the world..
Our foundry capable to produce low-high alloy carbon steels, manganese steels , chromium alloy steels and stainless steels.Our single part max weight is 1750 kg.
You can see attach our general catalogue and our products are not limited with these products.
For the cement plants and quarry sectors we can produce;
aa)Hammers , Crusher Jaws , crusher impact bars ,cone crushers mantles and bowl liners, crusher liner plates , crusher rotors/discs , abrasive bottom grates.
bb)Vertical Mills,roller crusher mantle,grinding table boards,protective segments
cc)Ball Mills , mirror (front) plates , lining (armor) plates , partitions and output grids.
dd)Rolling Furnaces parts.
ee)Clinker cooler parts
ff)Clinker crushers
gg)Waste to Energy Plants Gratings.
Our annual production capacity is around 3000 mts per year and our production capability is not limited with above parts.
We are using resin system for moulding and have automatic omega mixer complete system 10 tonnes per hour.
Melting is 1 x500 kg /h + 1x 750 kg/h and 1x1500kg/h induction melting furnaces
Shoot Blasting has 1 x 2000m dia and 1 x 1500 mm dia
Heat Treatment system is PID / PLC controlled furnaces.Print out is available automatically.
Best Regards
Founded
1957
Employees
20 - 50
Certifications
CORUM
Turkey - 19100
Karabudak METAL INDUSTRY; It was established in 1997 and serves in the field of contract and machinery manufacturing.
In the last period of production, it has undersigned many products with its experienced and technical personnel. It aims to increase this number with its employees in the future without sacrificing quality.
Our company has been a guarantee of providing experience, validity and reliability to its customers since its establishment.
Our company continuously improves its product and service quality with high automation and flexibility concepts in order to provide higher quality products and more comprehensive support.
Our company; Food Machinery, Agricultural Machinery, construction machinery, Hydraulic equipment, Metal processing machinery, concrete machinery, mold manufacturing, defense industry products, Valve equipment and contract manufacturing.
Our company, which has the necessary materials, knowledge, team and equipment to fulfill its commitments in a timely and complete manner, always aims to do the best and to continuously increase customer satisfaction.
Founded
1997
Employees
5 - 10
Certifications
Konya
Turkey - 42100
Company Description
Karaca Mekatronik is a leading manufacturing company based in İzmir with over 23 years of experience in the industry. We specialize in providing comprehensive solutions for CNC turning, milling, laser cutting, sheet metal bending, pipe and profile bending, welding (manual and robotic), and assembly operations. Our services are available both domestically and internationally.
We pride ourselves on our expertise in cutting-edge technologies, including CNC laser cutting, CNC bending, robotic welding, and precision assembly. Our state-of-the-art equipment allows us to offer additional capabilities such as CNC tube laser cutting and CNC machining for turning and milling processes.
In addition to metalworking solutions, we also collaborate with trusted partners in the fasteners and tools industry to provide a wide range of services under one roof.
Key Products and Services:
Conveyor and Automation Systems: Tailored solutions for efficient material handling.
Aluminum Sigma Profiles and Accessories: High-quality profiles and components.
Linear Motion Systems: Precision-engineered systems for industrial applications.
Why Choose Us?
Extensive Experience: Over two decades of expertise in metalworking and manufacturing.
Advanced Technology: A fully equipped facility with CNC laser, CNC bending, and robotic welding capabilities.
Global Reach: Proven track record of serving clients worldwide.
Custom Solutions: Tailor-made designs to meet your specific project requirements.
Strategic Partnerships: Reliable collaborations in the metal industry to expand our capabilities.
We are dedicated to delivering high-quality services with fast turnaround times and competitive pricing. If you're seeking a long-term, strategic partnership, we would be delighted to collaborate with you.
Let’s create something exceptional together!
Website: www.avenof.com
Mobil: +90 532 598 36 52
Mail: ismail@avenof.com
Adress: Yeni Mahalle Eski Havaalanı yolu No:188/1 A.O.S.B Cigli / Izmir / Turkiye
Founded
2003
Employees
50 - 100
Certifications
izmir
Turkey - 35620
Karar as being a family company has superior knowledge based on personel experience of its founders. Not only personel competency but also cultural improvement gained till the begining of the company improve abilities of Karar combining professional approach of its founders and dynamic performance of its organisation. Karar, with its team and with the mixture of all these forms policy of Karar for commercial business, for the enviroment and for the whole Globe.
Mission of KARAR is to design and produce innovated and tecnological machines and components of machines for business of its customers in order to perform their studies in more efficient and economical way.
Founded
Employees
5 - 10
Certifications
Odunpazarı
Turkey - 26250
Founded
Employees
Certifications
Remagen
Germany - 53424
Supplier of automatic turned parts
CNC and cam-bar automatics to ø100mm
Manufacture of parts and assemblies according to customer drawings
Founded
1925
Employees
20 - 50
Certifications
Bad Elster
Germany - 08645
Founded
1949
Employees
50 - 100
Certifications
Mondsee
Austria - 5310
Mechanical connection technique
Founded
1946
Employees
500 - 1000
Certifications
Malterdingen
Germany - 79346
CNC Bearbetung turning, milling, drilling.
Turning 6.bis 60.mm of rod on multiple CNC lathes with driven tools and Fanuc controls.
Lathe parts up 250.mm around and 500.mm long on CNC lathes.
Milling to 600. x 300. x 300.mm on CNC machining center.
Several conventional lathes.
Centerless grinding round to 50.mm.
Founded
1937
Employees
5 - 10
Certifications
Gevelsberg
Germany - 58285
Metal goods factory
Special nuts screws
Machining
Founded
1956
Employees
10 - 20
Certifications
Gevelsberg
Germany - 58285
Founded
Employees
< 5
Certifications
Aschaffenburg
Germany - 63743
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Turning and milling of single parts and small series + CAD constructions.
Conventionally turning diameter 500 x 300 / diameter 300 x 1000.
Milling Conventional 600 x 400 x 400.
CNC milling 3 axis simultaneous 625 x 525 x 500.
Founded
2012
Employees
< 5
Certifications
Ringgau
Germany - 37296
The Karl Hipp GmbH
The name "Hipp" is synonymous with precision ball screws and precision screws, the world's ...
in mechanical engineering
in apparatus
in tool
in metrology
in medical technology
... be used.
Founded
1969
Employees
20 - 50
Certifications
Burladingen
Germany - 72393
The Karl Hoch GmbH is a family of 3 Generation with currently 40 employees.
We, the Karl-HIGH GmbH, dominate as one of the few companies on the market almost all metal cutting process for large components, because we have a comprehensive range of machines.
Our equipment and experience of our employees are the foundation of our competence.
It includes the machining of large parts with high precision, the mass production of difficult to machine materials and repair of complete machines and motor units.
The name stands high for over 75 years for reliability and customer focus.
Founded
1925
Employees
20 - 50
Certifications
Denzlingen
Germany - 79211
Founded
Employees
20 - 50
Certifications
Heubach
Germany - 73540
Worldwide design and production of conveyor chains, sprockets, machining (e. g. milling, turning) and hardening
Founded
1952
Employees
50 - 100
Certifications
Bad Hersfeld
Germany - 36251
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