Beckenbach mold and model Gmbh - a company of Wolpert Group -

History:
1965 Foundation of the then one-man operation by Bernhard Beck Bach
1970 New Holy Cross in Steinbach, increase to 5 employees
1979 extension Heiligkreuzsteinach
1985 New office building, the company employs more than 40 employees
1991 move into the new building in Schönau
1998 Foundation of rubber and plastics GmbH
2000 Production launch in the U.S.
Abzumustern 2004 Extension of Spritzgießtechnikums about their own tools and
retract to series production
2007 Acquisition by Wolpert group, renamed today
Beckenbach mold and model GmbH
2008 electrode production by robot assembly is inserted
2009 Automation of manufacturing of small parts by 10-fold pallet changing system
NC programming system Hypermill is introduced
2010 extension

Established in 1984, Bedir Metal has nearly four decades of experience in the production of molds and high-pressure casting parts. Our extensive expertise allows us to serve a diverse range of industries including automotive, white goods, lighting, furniture, and window accessories. We specialize in the production of Aluminum, Zamak, and Plastic Injection Molds and Parts, with 80% of our molds being exported internationally.

Our Mission:
At Bedir Metal, we are dedicated to producing high-quality molds and casting parts. Our mission is to continuously innovate and improve our processes to meet the evolving demands of the market. We strive to deliver exceptional products that contribute to the success of our clients and enhance the development of new technologies.

Our Vision:
Our vision is to gain recognition both domestically and internationally by delivering superior products and services. We aim to represent our country on the global stage by making fast deliveries without compromising on quality, and by contributing to the production of advanced technologies.

Capabilities:

Mold Manufacturing: We began mold manufacturing in the early 1990s and have since expanded our capabilities to include a wide range of injection molds.
Advanced Machinery: Our state-of-the-art facility in Istanbul, Turkey, spans 2,200 m² and houses advanced machinery including 4 and 5 axis vertical machining centers, turning machines, and die casting machines.
Design and Processing: Utilizing top-tier CAD/CAM software such as Top Solid, SolidWorks, and PowerMill, we ensure precision and efficiency in our design and manufacturing processes.
Industries Served:

Automotive: Production of high-quality spare parts.
White Goods: Specialized components for household appliances.
Lighting: Parts for various lighting applications.
Furniture and Window Accessories: Durable and precise components for furniture and window systems.
Certifications and Quality Assurance:
Our commitment to quality is demonstrated through our certifications and adherence to international standards. We employ rigorous quality control measures to ensure that our products meet the highest standards of excellence.

When it comes to the precise and fast laser cutting of sheet metal, we rely on Trumpf products.

Flexible material processing with our Trumpf Laser 3040 fiber offers almost unlimited possibilities for cutting sheet steel. By using the laser cutting machine, we are replacing the punching we previously offered.



Laser cutting is an abrasive method, with focused light, for cutting metal sheets. All the usual CAD formats for sheet metal processing can be nested in the AVOR and then transferred to the machine via the network. All free forms and contours can be laser cut with little effort.



Advantages of laser cutting compared to punching:

No punching tools necessary
Tolerances in the accuracy of +/- 0.05mm
Short cutting times thanks to high speed
Engraving the serial number in one step
Efficient production for small and large series
low material deformation
Larger steel sheet blanks without stamp
Hard cutting edge for further sheet metal processing

All plants are equipped with the latest CNC milling bzw.Langdrehautomaten and to adequate standard CNC metrology. Precision turned parts in wholesale as well as in small series are manufactured according to customer bzw.Kundenzeichnung.

Production includes the dimension of 1 mm to the wishful thinking of the customer and customer drawings. Every steel grade materials to special steels, stainless steel, and precious metals are handled professionally and carefully. Through my art machinery complete processing of short and long turning parts are garantiert.Durch new and modern CNC laser machines that flawless products are guaranteed.

Heat treatment process save the hardening, Nitieren, carburizing as well as chrome plating, zinc plating, finishing and Brunieren as specified and desire.

My product line includes: Electric box, spool, shafts, gears, valve seats. Sheet metal body, tooth hub. Worm gear, sprockets, bolts, screws, stainless steel sleeves, washers from 0.1 to 30 mm thickness.Commercial kitchens Teilelieferant.Fertigung of sample parts, etc.
Of course it is only a part of the delivery program. My competence in counseling allows it to be professionally guided through conversations more intractable projects auszuarbeiten.Durch new Erungenschaften to customer Wrought iron fences
hergestellt.Die assembly of the entire fence system is also carried out on site.

Quality is great with me geschrieben.Die employees are formed by coating of training courses on their use by modern technology bzw.Messtechniken and motivated. My slogan is therefore: The impossible is done at once - only miracles take a little longer!