metal processing
Stahlbautechnik own machining

technology

We provide for the production of sheet metal parts to complex technological solutions, whether single production or series production. Our main profile is the processing of sheet metal parts of the thickness of 0.5 mm to 8 mm. Our company has production experience of over 20 years, from planning to finished product manufacturing. We provide our customers with products of different levels here, from simple crushing to the production of more complex parts. Thanks to our partners, we also take on different surface treatments.

Technological options:

Shears: cuttable thickness: between 0.5-4 mm.

Edge-turn: 5 Amada bending machines

Laser cutting: 1 Kimla Fiber Laser Cutting Machines

Punching-nibbling: 3 Amada punching machines

welding

assembly

Pem Squeeze: presses of various pressing nuts, screws and other
fasteners

Confiscation of press nuts

TOX connection technology

pressing machines

belt sanders

Drilling with frame

Our company established in 1983 as a small workshop, was corporated in 2003 and got the name of KAYALAR YAY SAN. TİC. LTD. ŞTİ. With 37 years of experience and perseverance, it has become a respected company of Turkish industry not only in terms of production but also in quality of production with international technology, expert staff and wide machine park.

Liegau-Augustusbad is located in the vicinity of Dresden/Saxony, with perfect logistical connections to the motorway and Dresden airport.

The Company’s manufacturing area is around 26,000 square metres and has been producing a wide range of moulded rubber components since the early 1900s.

As a result, we have gained extensive knowledge in the field of rubber processing and parts manufacturing. Due to the fall of the DDR, the Company was later privatised in 1991, with large investments made in a more modern manufacturing process and extension of the machine park.

The KET has currently around 50 highly skilled and motivated employees, enabling us to work a 3 shift system in order to fulfil our customer’s needs, whether it’s a Simple form or a complicated Moulding, we aim to please.
Through our quality management system DIN EN ISO 9001 and DIN ISO 13485 certification. We are able to guarantee a very high level of customer satisfaction and quality of our products.
Our technology department control and monitor the preparation, introduction and implementation of our production processes according to clearly defined specifications. The most important operating procedures we use within our production processes are:

• 3-D-printing/Plotting
• compression moulding process (CM)
• transfer moulding process (TM)
• injection moulding process (IM)
• injection transfer moulding process (ITM)

The vulcanisation operating processes are carried out in semi and/or fully automatic machining cycles.

We also offer a number of procedures and technologies for the post-treatment of produced products (finishing):

• thermal post-treatment (Curing)
• mechanical post-treatment (low-temperature deburring)
• manual post-treatment (hand deburring / assembly)
• covering and coating processes
We manufacture parts from rubber compounds such as EPDM, NBR, SBR, CR, ACM, NR, FPM, IIR, MVQ and LSR (silicones). All of which have received clearance from the automotive industry, as well as KTW and DVGE clearance for the food and pharmaceutical industries. In addition to rubber vulcanisation, we also manufacture a large quantity of thermoplastic elastomers (TPE). Another key feature of the materials sector is the use and manufacture of recycled rubber granulates from various basic elastomers
The equipment and control systems of our Machine Park reflect the current state of the art in engineering, thus Enabling us to meet the future requirements of production engineering. We can manufacture parts from less than 1 Gramm up to 4,5 Kilograms.

Your partner for complete sheet metal processing and powder coating.
Complete assemblies including surface finishing and assembly - all from a single source.