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Metal3D SA
Has been established in order to become a key player on the fast developing market of the 3D metal printing. Metal3D SA is a valuable partner for any company wishes to benefit from this innovative technology, by offering engineering and manufacturing services.
We are aware that obtaining a state-of-the-art technology doesn’t end with equipment delivery. In itself, equipment doesn’t generate new competences. The real challenge is to develop the skills and knowledge to fit this innovative process into the current market needs.
Not only to target in engineering, aiming on “how a metal part should be printed”, but to optimally combine 3D printing with the traditional manufacturing technologies to generate the maximum benefit.
Metal 3D Printing Equipment
We had carefully analyzed the currently available technologies in this field and we had chosen to invest in this very first step in the Studio System+ from Desktop Metal Inc. and the Bound Metal Deposition (BMD®) technology.
BMD is the newest, but also the most mature technology in this field. BMD substantially relies on MIM (Metal Injection Molding), a mature and proven production technology for metal parts.
MIM produces metal components in three steps. Initially a mixture of metal powder with a thermoplastic binder is injected in a mold in a process similar to injection molding. From this stage we get the so called “green body” of the part. In a subsequent step, the binder is removed from the “green body”, leading to a brittle part known as “brown body”. Finally the “brown body” is sintered and the final sound metal part is produced.
BMD follows also these three stages with only a major difference on the first stage. The “green body”, instead of being molded, it is built by a 3D printer, which is similar to the FDM plastic 3D printers. Raw material has not the form of filament, but of rods made of a thermoplastic binder with a high concentration of metal.
Metal3D SA Services
We provide a complete range of services in the field of custom metal 3d printing.
To do so, we assist our customers in the first and most important question: “Will it be of any benefit to 3D print a metal part compared to the traditional manufacturing operations?”
In detail, we offer:
1. 3D printing of metal components as a service, including engineering consultancy for the adaptation of the part design on the specific requirements of this new production method
2. A wide range of post printing operations, i.e. high precision CNC machining, surface treatments, thermal treatments etc.
3. Metal 3D printing of cavity inserts for the construction of low volume injection molds and production of the plastic moldings.
4. Functional assemblies comprised by metal (3D printed or/and machined) components, plastics (molded or 3D printed) and standard items.
3D Printing Metals
We currently have experience with two materials:
• 17-4PH (EN 1.4542). A versatile stainless steel featuring substantial mechanical properties (ultimate tensile strength 1042MPa) and hardness (HRC 37). 17-4PH can be furthermore hardened (up to 48HRC) and also plasma nitriding.
17-4PH meets a 98% density after sintering
• 316L. Characterized by its corrosion resistance and performance at both high and low temperatures, 316L is a fully austenitic stainless steel. It is used often in applications involving chemical processing, salt water environments, and household or industrial fixtures.
Before the end of 2019 we will start using also H13, as soon as it is released from Desktop Metal. H13 is a chromium hot-work steel, which is widely used in hot and cold work tooling applications. Due to its excellent combination of high toughness and fatigue resistance. H13 is used more than any other tool steel in tooling applications.
Desktop Metal plans to release also the following materials: Alloy 625, AISI 4140, and Copper.
Founded
2019
Employees
Certifications
Mandra
Greece - 19600
We are a small, medium-sized family business in the 2nd generation, which specializes in aluminum permanent mold casting. We also offer machining, surface and heat treatment of the cast parts. We have been supplying our customers both nationally and internationally with high quality and on-time delivery for over 50 years
Founded
1967
Employees
10 - 20
Certifications
Zeulenroda-Triebes
Germany - 07937
The metal foundry Oswald Mewes is a powerful company with many years experience in the light metal sector.
Competence and creativity are no foreign words for us -
Take advantage of our 'know-how' and a professional approach based on the latest technologies.
We manufacture since 1980, cast aluminum for a variety of industrial sectors and requirements, such as partition walls, awnings industry, food industry, electrical industry, mechanical engineering, etc.
Here, we cover a wide range of castings, sizes and weight classes.
We accompany our clients' projects from the design to the packaged final product - therefore, we also look back on a number of established satisfied customers.
Service, expert support and exchange of information on a partnership basis are for us a matter of course.
Thanks to modern machinery, we also offer all services in the field of CNC manufacturing.
Convince yourself by a dedicated team and our proven range.
We are happy to put your imagination to come up with the help of our modern manufacturing facilities, in a finished product.
- We can take your idea in the form of -
Founded
Employees
Certifications
Velbert
Germany - 42551
Neue Seite 1
Services of our company:
* Aluminium die casting
* Low pressure casting
* Own tool engineering department
* Castings in small and middle series
* Castings up to a weight of 10 kg
* CNC- machining on Lathes and vertical machining centres
* CNC machining as a service in small lots (aluminium)
By our own tool- engineering department we are able to accompany fast, flexibly
and economically new developments and to realize them gradually.
Cost-saving solutions:
* Retrofitting of time- intensive steel or aluminium welding- constructions in
cast- constructions
Founded
1958
Employees
20 - 50
Certifications
Nordstemmen
Germany - 31171
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In our medium with about 95 employees-size foundry we manufacture individual parts, small series and prototypes with an annual capacity of about 350 tons.
The extraordinarily flexible adjustment of the machine plants for hand and machine formed casting and the appropriate attitude of the staff allows us to respond to your demands on quality and delivery.
Data consistency of the offer to the mechanical machined and finished unit is just as natural as the certified quality assurance measures.
alloys:
The alloys listed below are processed regularly, but we can use to order even more alloys.
aluminum
G-AlSi6Cu4
G-AlSi9Cu3
G-AlSi 12
G-AlSi 12 (Cu)
G-AISi10Mg vv + dv (Fe 0.30)
G-AlSi7Mg (Fe to 0.10)
G-AlMg5
G-AlZn10Si8Mg
G-AlCu4Ti
magnesium
G-MgAl9Zn (AZ91HP)
G-MgAlZn (AM60)
ZE41
WE43
bronze
G-CuSn10 (GBZ10)
Brass
G-Cu Zn 15 Si 4 (Olkusi, Tombak)
zinc
G-ZnAl4Cu3 (Zamak Z430)
iron
For aluminum and magnesium alloys, we offer each heat treatment
Founded
Employees
50 - 100
Certifications
Alfeld/Leine
Germany - 31061
Founded
Employees
Certifications
Kösching
Germany - 85092
Founded
Employees
200 - 500
Certifications
Jásztelek
Hungary - 5141
Metal System is company in Stalowa Wola, we are production and service company in metal industry based in Poland.
Our speciality is production for the automotive foundry industry (e.g. production or renovation of casting molds for aluminium rims, others casting tooling production etc.) but we also produce for other industries, in the country and abroad.
We already manufacture for companies such as Borbet, Ronal, Federal Mogul, Toyota, Superior Industries, Thoni Alutec, in the attachment I am sending you our short presentation.
Founded
2002
Employees
50 - 100
Certifications
Stalowa Wola
Poland - 37-450
The company Apocer, Lda was founded in Pombal (Portugal) in 1980, as a result of the need for technical solutions for industry.
Apocer, Lda started its operations by producing moulds for tile pressing and rubber overmoulding (engine support) for Delphi Portugal and USA .
Over time, and following the decline of the construction market, we have expanded our manufacturing range to include the production:
*Cold Runners for rubber,
*Moulds for rubber parts,
*Dies for the extrusion of plastic granules (compounding),
*Small and medium sized manufacturing of metal parts.
Founded
1980
Employees
10 - 20
Certifications
Pombal - Portugal
Portugal - 3100-512
METAZ as located near Prague, about 20m south.
The company exists since 1931 and has about 400 employees today. The company has two main sections - aluminum casting and steel casting and central areas, such as its own tool making, engineering, quality assurance, laboratories, etc.
Serial processing is secured if necessary in cooperation with proven, experienced processing suppliers
ALUMINUM FOUNDRY has annual capacity of about 1600 - 2000 tons of aluminum castings.Low-pressure casting is the dominant technology, classical gravity die casting is with us but still welcome.
For smaller cast shows and for special purposes (solid parts) METAZ also has a sand casting area with machine frame shapes (approx 600x1000mm) in Ritter machines.
Taylor made licensed technology of precise casting in plaster is used for production of the Turbo wheels Röhlinge in large series.
Aluminum range has ISO 9001:2000 certification and ISO TS 16949:2002
Our customers are mainly from the automotive industry (different carrier, carrier arms, housing, cover, adapter, pump housing, etc), electrical industry (cans, lids, aluminum box, etc), mechanical engineering (motor bracket, carrier, aluminum spindle, belt cover, etc) from the telecommunications sector (antenna technology - holder, carrier, etc) Kompressorenbau (connecting rods, etc) etc
STEEL FOUNDRY has annual capacity is only about 2000-2500 tons of steel castings and oriented
Founded
1930
Employees
200 - 500
Certifications
Týnec nad Sázavou
Czech Republic - 25741
As a family-owned company, we have been standing for expertise in plastic injection moulding over 70 years. With extensive technical know-how, we support our customers from part development to series production. But our service goes beyond that - because we want to understand your requirements and offer customised plastic solutions. Together we achieve added value and ensure your success. Welcome to Faust Kunststoffwerk!
Founded
1953
Employees
100 - 200
Certifications
Glandorf
Germany - 49219
Production of micromechanical holes in all machinable materials. Manufacture of nozzles, wire working tools, press tools, precision mechanics, micromechanics
Founded
Employees
10 - 20
Certifications
Donaueschingen
Germany - 78166
Micromeccanica Srl is a leader company in the realization of Tools, Machinery, Industrial Automatic Equipment, serial parts. To ensure a full support to our clients, we also guarantee different typologies of Services such as Co-Design / CO-Engineering, Prototyping, metrological surveys to get both an inner control of the product and an ad-hoc metrological survey for client, Maintenance, after-sale Service and much more.
Our workshop is characterized by different departments with machines tools connected to the 3D CAM Design Department through a direct post-processor. We are fully equipped with 3 and 5 axles multitasking milling, deep drilling, wire and die sinking EPDM, cylindrical and tangential Grinding, Turning, TIG and laser welding, metrological control with dimensional Report at the end of the cycle, tool trial and everything can be needed. All this allow us to reach a high-quality level of products and make possible the finishing precision.
We have an Export Sales Department interacting with our worldwide customers in different languages.
We are fully specialized in productions addressed to the Automotive field and diversifying our know-how, we easily adapt our skills and knowledge to other industrial fields such as Appliance, Food, Aeronautical and Electricity Industries.
Besides having a Quality Management System in accordance with UNI EN ISO 9001:2008 and UNI EN ISO 14001:2004 Rules, the Certification in accordance with the IATF 16949:2016 technical specification is under implementation.
Founded
1980
Employees
50 - 100
Certifications
Salerno
Italy - 84135
Founded
1991
Employees
10 - 20
Certifications
Erbusco (BS)
Italy - 25030
Founded
Employees
10 - 20
Certifications
istanbul
Turkey - Başakşehir
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We are company from Serbia, 90km from Belgarde.
Our company working with CNC machines, we have CNC milling machines with 4 and 5 axis, also we have a CNC turning machines with 2+ axis and bar loader, also we have a EDM wire machines.
Founded
Employees
5 - 10
Certifications
Topola
Serbia - 34318 Jarmenovci
Minifaber SpA is an industry leader in sheet metal forming and cold working of metals both large and small quantities.
The activity of Minifaber SpA includes a full range of services ranging from mold design, production and pre-production samples of metal products, up to the creation in small and large-scale finished (or semi-finished) products of high quality.
More than 50 years of work experience, total customer satisfaction and continuous technological innovation in the field of cold forging of metals are the success factors of Minifaber SpA
Below the processes in which Minifaber SpA operates:
- Metal blanking
- Sheet metal deep-drawing
- Sheet metal bending
- Sheet metal punching
- Laser cutting
- Metal threading
- Metal surface treatments
- Metal welding
- Metal components assemblies
Founded
1960
Employees
100 - 200
Certifications
Seriate (BG)
Italy - 24068
We the company MIPP Mikro-PräzisionsPlastic-Teile GmbH have been a guarantee of quality and innovation in the production of precision plastic parts and assemblies since 1951. We specialize in processing technical, thermoplastics into high-precision parts.
As a competent system partner with a high level of innovative strength, we take care of your wishes. From the design of individual plastic parts to the fully assembled assembly.
We offer expert advice and support throughout the entire product cycle, from design to service, from production to “just-in-time” logistics.
With our company headquarters in Karlsruhe and our subsidiary in the Slovak Republic, we are a strong and reliable guarantee of precision and quality paired with decades of tradition and experience.
Founded
Employees
50 - 100
Certifications
Karlsruhe
Germany - 76227
We are a dynamic company specialized in the production of technical articles in die-cast aluminum and zama, with medium-small productions and with a very high level of quality
Founded
Employees
5 - 10
Certifications
Spino d''Adda
Italy - 26016
Today, in the second generation of management, we are alreyda one of the leaders in the international market of permanent mold casting of copper alloys. ready-made.
Founded
1965
Employees
50 - 100
Certifications
Eichstaett
Germany - 85072
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