COMPANY PROFILE


HELLMERICH is the market-leading specialist in multi-spindle heads, precision components and precision parts for the machine tool sector. International and highly reputable machinery companies in the volume industry have been drawing on HELLMERICH’s skills for decades.

HELLMERICH’s core competencies, engineering, design and the production of high-quality multi-spindle heads, are the result of 30 years of experience. Durability, reliability, maintainability and environmental compatibility are constantly enhanced in the process to ensure the greatest benefits for customers.

The high level of in-house production results in projects being implemented promptly and on an individual basis.

Since it was set up in 1979, HELLMERICH has continually met the increasing requirements of its customers with comprehensive quality management.

HSP Schwahlen GmbH was founded in 1945. From on 1951 the production had been focused on adapter and withdrawal sleeves being the basis of our current line. At the beginning of the eighties CNC production of goods having greater dimensions was introduced.

HSP supplies all main bearing manufacturers as well as the larger distributors. The standard production range on adapter and withdrawal sleeves, nuts and locking devices is completed by optional hydraulic assistance, abnormal metric inner diameter or complete inch-sized sleeves as well as all specialties based on customer specifications. Besides this we manufacture hydraulic nuts as well as precisely turned and milled thin-walled parts.

Since 2000 HSP is also manufacturing various kinds of cages for bearings from 100 - 4000 mm outer diameter in high quality, small lot sizes and variable material (brass, steel, bronze, aluminium, ...) according to customers requirements. In this segment we produce for all main bearing manufacturers.

In addition to the production know-how HSP has continuously improved quality, logistics and administration. This leads to the high level of quality, delivery conditions and service of HSP.

At our newly built production facility in Langenfeld, established in 2001 and in between extended several times, we manufacture with the latest technology including 3D-measuring equipment.

The certification of the quality management system based on DIN EN ISO 9001 and of the environmental management system based on DIN EN ISO 14001 by Lloyd's Register Quality Assurance Limited underlines the endeavour to achieve highest possible precision and satisfaction of our customers as well as the best possible environmental sustainability.

HSP product range

The HSP production programme covers adapter and withdrawal sleeves, nuts and locking devices with 130 mm up to 3000 mm outer diameter and approx. 600 mm in length. Besides the standard we offer the following:

• Sleeves with abnormal bores and threads, metric / inch dimensions, special materials, ...
• Production according to customer specification respectively to drawings
• Special surface treatment (e.g. phosphating)
• Longterm packaging
• Direct deliveries, global sourcing and other logistical add ons

Standards of the HSP production

• Adapter sleeves according to ISO 2982-1:1995 (-> DIN 5415:2009-05)
• Withdrawal sleeves acc. to ISO 2982-1:1995 (-> DIN 5416:2009-05)
• Nuts following ISO 2982-2:2001 (DIN 981:2009-05)
• Locking devices acc. to DIN 5406
• Any standard or recommendation of customers by drawing or text

Additional products

Cages for bearings with complex milling and drilling processes up to 1750 mm outer diameter processed in five axis. HSP is not limited to any design according to customer requirements. Most ferrous material can be machined (brass, bronze, steel, aluminium, etc.).

Sales agency working together with highly qualified producers from Europe and Asia in following technologies:
- zinc/alu/magnesium diecasting
- investment casting
- cast iron/spheroidal cast iron
- sand casting /permanent mold casting
- alu extrusion
- alu/steel forging
- sheet metal processing /stamping
- injection molding
- turning + milling
- sintering + MIM

The tooling was founded in 1906 and currently employs 60 people. Focuses on the areas of tool and equipment, as well as contract manufacturing in the field of machining and EDM.

Our customer base spans virtually all areas of automotive, capital and consumer goods industry and includes many names that are at the forefront of the world market.

Construction
We design our tools in 3D mainly on Catia V5 from IBM. In addition, eligible for 2D and 5-axis machining Tebis and Cadda V4 used. The data is done with dial name or e-mail in the IGES formats 2 - and 3D, VDAFS, CATIA, DXF or DWG.

Toolmaking
* Follow-on composite tools
* Cutting and punching tools
* Bending Tools
* Stamping and pressing tools
* Foil cutting tools
* Foil deep drawing tools

We design and manufacture according to supplied designs presented or patterns, tools up to a size of 1200x4000 mm and a weight of max.25,000 kg.

State of the art production facilities make it possible to edit the design in 3D CNC-controlled production to initial sample inspection reports on 3D measuring machines, virtually any data and drawing documents.

Years of experience and a largely self-trained staff allows us to implement safe production of complex tasks in the situation.

Precise milling and wire EDM in air conditioned rooms give us the opportunity to manufacture cutting tools with an average gap of less than 10 microns.

In series production, we rely on machining centers manufactured by Heller with a pallet changer.
With speeds up to 16,000 min-1 and rapid traverses up to 90m/min and aluminum parts are to be machined economically

Jigs and fixtures
* Welding equipment
* Benders
* Drilling, milling and turning device
* Testers
* Handling Systems

Another mainstay is the manufacture of devices for the mechanical manufacturing, welding machining and measurement and testing tasks.

Certified welders ensure a stable basic structure, annealing furnaces for stress-free post-processing, and milling machines up to 5 axis for precise stop points in space. Modern 3-D coordinate measuring machines also help in free-form surface area to verify the accuracy measure to record and document.

Contract Manufacturing
CNC milling
CNC turning
CNC Surface Grinding
CNC Wire EDM
CNC sinker EDM
Conv machining
Welding
Heat treatment
Measuring and testing

For over 50 years cogs and gears of ILMBERGER are in use worldwide.



Success factors are customer focus, motivated and qualified staff, high-quality technical equipment and versatile products of the highest quality.



As a medium-sized company with short decision paths we offer you the quality-oriented production of gear components.

Manufacturing of mechanical components for automotive,agricultural machinery and hydraulic industries.