A synonym for manufacturing custom-made plastics for industrial use

By using specific modern technologies for almost 40 years, we built synergies with our clients, and at the same time we gain important experience. Therefore, we put into effect the obtained consent with the necessary sensitivity and concentrated creativity. This way, we remain your competent partner, and we will advice you competently and objectively. We work on thermoplastic materials out of which we manufature individual, complex or simple pieces of plastics for industrial use, from special orders to mass production. In our workshop, the following production processes are executed with modern machines and a lot of know-how: two- and three-dimensional distorsion without cutting (removing edges and bending), gluing, welding, printing and hot printing, As well as plastic-cutting producing processes like sawing,CNC-milling with up to 5 axes, CNC-turning with
up to 6 axes and NC-polish-milling

We work on thermoplastic materials like:
- PM MA- PA- PI - POM - POM-C - PC - PTFE - PVDF - PCTFE - PETP - PAI- PEEK - PES - PVC hard - PP - PE - PPO

Core competences

«We cannot be the best in every aspect. Therefore, we have positioned ourselves at the top where our core competences lie.»

Electrical Discharge Machining (EDM):
In 1969, we bought our first electrical discharge machine, which has been the foundation for our most important core capability. EDM very soon proved to be one of the promising new key technologies in metalworking. We have continually expanded our experience in die sinking and wire EDM and, these days, count ourselves amongst the leading contract manufacturers for precise metal machining. It is not the ten machines that we productively utilise every day that are getting us further, but the very high standards of our customers for surface quality and precision forming.
The advantages of EDM are: no mechanical stress to the metal piece, no limitations through hard metal grade or shape, high degree of machine autonomy, greater design possibilities at engineering level. Only an EDM-compatible design will profit from all EDM benefits – a piece of advice our customers will gladly follow.

Tungsten carbide working:
«It is the combination of knowledge of materials and knowledge of methods that form a basis for the skilled working of hard metal.»
We have managed to form a solid base to work tungsten carbide parts efficiently by liaising intensively with the outstanding tungsten carbide manufacturer Metzger Ltd, Lotzwil/Switzerland, and by meeting the very high standards of our customers. We support our customers when it comes to choosing the right hard metal and the most suitable methods such as grinding and abrasion, polishing and extrude-honing and also provide the handling during and after the production process.
Only perfectly manufactured hard metal parts will convince the customer to pay a higher unit price.

Laser Machining:
As with EDM, we decided early (1986) to go with this new key technology. We have been using the Nd:YAG pulsed laser (LASAG) for laser welding, cutting, drilling, marking and laser cladding. The high power pulse and high beam quality melt or vaporise nearly all known materials. Lasering is used to produce microstructures and to connect highly challenging geometrical shapes by conduction welding.

The same rules apply as for EDM: only a laser-compatible design will be able to take advantage of all the benefits laser technology has to offer.

Quality contract manufacturing

Our company has been active in the field of contract manufacturing for over 50 years. Our production program includes the production of precision turned, drilling and milled parts according to customer drawings, specifications and samples for diameters of up to 650 mm. Quality, flexibility and reliability are among the characteristics of our work.

We produce the parts you need according to your wishes and requirements. Our employees will advise you with their expert know-how and will be by your side from step 1.

We produce your parts individually or in series. We use the following materials: C45, ST52-3, 42CrMo4, 31CrMoV9, VA, cast iron, aluminum, plastic, hard fabric and other high-quality materials.

Only the best materials and the best equipment are used in every process step in our work. This allows you to fully rely on the quality of the end products.

We have been certified in accordance with DIN EN ISO 9001 since 1996.

Service, advice and expertise

We will assist you with your project from the very first step. Good service is a matter of course for us, because our customers are our most important asset. That is why, in addition to quality work, we also provide you with the best customer service, individual advice and transparent and open communication.

From the idea to planning to the completion of your product, we are always available to answer any questions you may have.

Our employees will provide you with open, expert and precise advice on all issues and guide you through the entire process. You can rely on our experience and the quality of our products.

Single part production and small series

Processing X1000 Y700 Z550

Complete production - everything from a single source

Advantages for the customer:
Quality responsibility with a supplier for all processing.
Time savings, no repeated sending back and forth.
Lower procurement costs, as order processing, such as preparation, goods issue, goods receipt, incoming inspection, deadline tracking and administration only occur once

Since 1988 we have been supplying successful well-known companies in the automotive industry, mechanical engineering, plant construction, etc. with high quality machined parts.

We have a more than 20-years of experience in CNC machining of series and items on modern CNC milling machines and machining centers.

Our services include:

- Processing of piece numbers from 10 to 100000 units.
- Processing Examples: exhaust pipes, engine mount, housing, etc.
- The following materials are machined from us: EN GJS X 51 Simo, fiberglass, stainless steel, aluminum, mild steel, brass, Kuststoffe, all grades of cast
- Construction and installation of high-quality mechanical and hydraulic devices
- Contract Inspection on Coordinate Measuring Machine

As a modern company we place great value on quality, flexibility, continuity, timeliness and customer satisfaction.

Diverse Customers Awards and certification according to DIN EN ISO 9001:2000 confirm that we meet the ever increasing quality requirements.

To meet all these requirements

* The edited parts we carefully controlled
* We maintain a modern and regularly maintained machinery
* We finished in three shifts around the clock
* We have certified us as early as 2003 according to DIN EN ISO 9001:2008

Quality and customer satisfaction are our top priorities.

Let us convince you of our efficiency in which you send us your inquiries.

To give you an idea of our company, please contact us for a viewing or to a sampling available.

Talk to us, because we are happy to include you among our customers.

We the brothers Fox have been working for over 90 years in the metal processing. Our core competencies are in the area of machining on CNC turning base.

The company Gebrüder Fuchs was founded in 1913 in Benshausen.
1945 handguns were (mostly revolvers) were prepared. From 1952 - 1990 we were a supplier to the nationally-owned industries. The majority of the production was made for the VEB vehicle and hunting weapons Suhl and Suhl electrical appliances or Schleusingen.
To establish new business relationships with companies from the former West Germany, in 1990 we took contact with the Chamber of Crafts on Schweinfurt.
Since 1991 we are working as an independent main supplier for a Munich Lighting House.
Furthermore, for many years, we work with reputable and quality oriented companies from all areas of industry, such as:

-Plant
-Vehicle
Tool industry
Food Industry

Thuringia, Saxony, Baden-Württemberg, Bavaria (Munich)

Technical Details

* Quality control via QC management system
* Passage 3-20mm
* Stations for cross-processing
* Time Obscured orsynchronous operation
* C-axis control + backworking
* Simultaneous turning (roughing / finishing)
* Simultaneous drilling during the turning process with independent feed
* Simultaneous cross drilling and milling
* Programming software with CAD-CAM system.

For more than 80 years, the Wilhelm Sass cardan shaft factory has been involved in the construction of cardan shafts in the third generation of entrepreneurs.

Constant growth and increasing customer requirements made a completely new building necessary in 1999. Since then, you have found a highly qualified team in Stapelfeld in the east of Hamburg who meets your requirements for cardan shafts for all areas of application and branches of industry: for example conveyor technology, crane construction, printing machines, plastics industry, marine, rail vehicles, rolling mills, steelworks, construction machinery, agricultural engineering or lifting equipment. You set the requirements and receive cardan shafts that are tailored to your needs in every detail.

All cardan shafts are manufactured on the most modern production facilities. The design and manufacture of the cardan shafts are based on the latest technology, in accordance with the applicable ISO standards and all current safety regulations. Only selected quality materials from well-known manufacturers are used as materials.

You too can benefit from the service of the owner-managed company, where your satisfaction is the top priority.

Manufacture and installation of tool magazines, turrets and other assemblies.

From raw material sourcing through to assembly of components and manufacturing small and medium series. Mechanical processing, such as sawing, milling, drilling, turning, surface and profile grinding and cylindrical grinding with the highest precision (up to 0,003 mm).

THE GEMAG

For more than 50 years, the GEMAG Gelenauer Maschinenbau AG presents itself as an innovative and reliable partner in the field of mechanical engineering.

The 2002 newly built in 2007 and extended operating facility provides for the approximately 100 employees of the company optimum conditions to implement diverse and demanding customer requirements. In the period from 2002 to 2009, more than 15 million Euros have been invested in the site, especially in ultra-modern, productive and accurate machinery and equipment. Especially in the areas of

* Production and installation of mechanical engineering components and assemblies
* Large Mechanical parts
* Precision Manufacturing
* Small and medium batch production

Small company from Slovakia with 12 years experiences in production parts for motorsport, automotive, common machinery and aerospace. From idea, sketch, throug CAD, CAM to real product from aluminium alloy, plastic material, fiber-glass, carbon to steel and inox final parts. From prototype production from 1 part to serial production.