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Dear Sir, Dear Madam, EL-SAN KAUCUK METAL SAN.TIC.LTD.STI. is a supplier of molded rubber parts, plastic and metal parts to predominantly leading manufacturers of sealing systems and machines in Europe. With over 30 years of experience and customer-oriented production, we strive to continuously improve our processes and skills. This is our company philosophy based on performance and quality. We at EL-SAN (production) - E.K.S. (export) work exclusively with high-quality materials from a wide range of different elastomers, which are processed professionally and with the highest precision. Production at the latest technical level and according to international standards (Din, ISO) is a matter of course and guaranteed. Thanks to our flexibility and expertise, we always meet the wishes and requirements of our clients. Our customers trust in our long-term experience, quality, accuracy, speed and on-time deliveries.
Founded
1987
Employees
20 - 50
Certifications
Nilüfer - BURSA
Turkey - 16235
zwerenz industries characterized by high quality standards that are realized by the coincidence of experience and development. All parts are manufactured in Germany. Motivated employees and flexibility and allow a high level of customer service a reality. The use of modern communication technology enables our officers a constant flow of information on project and production levels. Die-cast zinc / zinc die casting The hot chamber die casting machines, used zinc die casting ensure reliable production with consistently high quality. You can reach clamping forces from 75 kN to 700 KN for castings with a gravity of 0.05 up to 1,000 g. As a standard alloy we process ZL0410, also called ZnAl4Cu1 or Zamak5. We can, however, other Zinkdruckgußlegierungen such as ZL0400 ZL0430 or are possible. Thanks to optimized production processes also extremely thin-walled castings with excellent properties can be produced.To realize topics such as material and weight savings for the customer is the in-house mold design available incl. This can already be in the ground floor each font, so pass on the railways in the tool so that a fault-free production and an optimal result is achieved. Plastic injection molding Plastic parts made on modern machines - this makes it possible to process highly sensitive plastics efficiently. Our machinery consists of injection molding machines with clamping forces from 25 to 100to. Due to the largely automated production creates the basis for a flexible, cost-effective and environmentally friendly mass production. Through the in-house mold with design department can already be in the planning and development of the railways invest so that an optimum Ergebis is obtained by an error-free production. Additional Manufacturing Technologies • Veredelungs-/Kennzeichnungsverfahren like: pad printing or laser marking • Installation and commisioning of assemblies • encapsulation of metal parts with plastics Materials used: All common thermoplastics suchExample: ABS, PA, PA6.0, PA6.6, PC, PE, PMMA, POM, PP, PPN, PS, etc. The materials may be colored by the master batch pigments. Toolmaking In the field of tool we offer our customers a comprehensive portfolio of services. We distinguish ourselves above all by our high standard of quality. This is made possible by precision in all operations. The implementation of individual customer requirements, flexible order handling and a high level of customer service are basic requirements that we can provide. Laser Technology / Laser inscription The modern way of laser marking enables the processing of almost all materials. Many of our machines working in CO ² methods by which incorporate by laser beam headings, or similar motives in the works. With this method it is also possible to cut from materials desired contours. Another lettering style is achieved with YAG lasers.This technique allows the marking / engraving of almost all types of metal. The third area is the lettering in the color change process dar. Here materials are used which change by the addition of specific components by marking with laser technology at the appropriate place their color. In zwerenz industries is in this future-oriented field of work by one of the leading companies in Europe. Conceived at the highest technical level of machines and the technical personnel employed enable the implementat...
Founded
Employees
50 - 100
Certifications
Bärnau
Germany - 95671
Prototypes and small series • Modern manufacturing processes • Own construction • Own programming • Interfaces for most file formats • Measuring and testing equipment • Sample and test reports • Short ways, fast reaction times • Qualified Employees • Individual service, handling and logistics • Reliable and cost-effective • Milling 3-axis • Milling 5-axis simultaneously • 5-sided machining in one clamping • prototypes • From the item to the small series • Air-conditioned measuring room Short ways and quick decisions. uncomplicated and pragmatic. That's what we stand for. That's our style. Our customers appreciate that we are solution-oriented, even with demanding tasks. Feel free to give us a call. We look forward to you.
Founded
2001
Employees
20 - 50
Certifications
Wurmberg
Germany - 75449
Since 1945, the name Kappich - as a family business in its third generation - for individual products of the highest quality. Are manufactured injection molded plastic parts from all thermoplastics and plasticized PVC, which the electronics and find eg in medical technology, the automotive industry. Modern injection molding machines produce in a clamping force range 15-200 t Plastic parts of 0,5 g - 360 g This robotic systems for optimal production processes and consistently high quality care. Additional services include metal inserts, heat embedding of M3 and M4 threaded bushes, printing of plastic parts in the pad printing process. In mold less extensive tasks can be implemented in a timely manner internally. For more complex issues we draw on proven partnerships in order to obtain best results and rational solutions.
Founded
1945
Employees
5 - 10
Certifications
Heusenstamm
Germany - 63150
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Additive manufacturing with fibreprint: From design to construction to implementation! Regardless of whether you need a functional prototype, a small or medium series at short notice - we will implement your project holistically together with you. Benefit from our high-quality, resistant materials. From tooling to manufacturing - our cost-efficient and diverse 3D printing processes for your production parts are characterized by their precision and surface quality. Services: construction + Creation of 3D printing data + Data check of your print data + Optimization of 3D printing data production + Rapid prototyping + Rapid tooling + Rapid manufacturing installation + Individual parts to assemblies + Finished components + Pre assembly / assembly Let's tackle your project together! Send us your ideas, data and requirements. Choose material and quality.We will make you a non-binding offer and get back to you within a few working days. Material overview: Materials for every application Thanks to the large number of our 3D printing processes, we offer materials for every area of application. Our materials convince with very good technical properties and perfect surface quality. Find out more about the four material groups and their possible uses. In the case of high mechanical component loads, we recommend the integration of continuous fibers such as carbon or kevlar. We are happy to support you in choosing the right material and advise you on the most suitable printing process.
Founded
2018
Employees
< 5
Certifications
Texing
Austria - 3242
The operation of Antares is a family owned and was founded in 2008. The professionals of this plant have ten years of professional experience in the production of experimental tools for stamping and forming. This professional experience was acquired in Germany. Production is CNC - machine equipped as the construction with CAD / CAM. Today we focused on the production of single and serial parts in the automotive industry and mechanical engineering. Through our experience and dedication, we guarantee good work, quality and reliability
Founded
2008
Employees
< 5
Certifications
Sveta Nedelja
Croatia - 10431
As an efficient partner for your success, HEWI offers broad-based expertise along the whole route to your product, from the initial development through to series production. Your vision: From the design to the series product • Starting with a model or a drawing • Transfer into our 3D system – Siemens NX / CATIA • Design of the product as an economic injection moulding • Rapid prototyping • Material selection and testing, strength calculations • Working through requirements specifications – preparation of performance specifications • Design FMEA Your requirements: Comprehensive project planning • Definition of all specific characteristics, requirements and quality objectives • Preparation of a production plan: Logistics from raw material through to delivery • Advance quality planning, process FMEA, test & inspection planning • Definition of all resources, supplies and auxiliaries required • Purchasing, installation, enabling, training, process validation • Comprehensive project management: Customer requirements, scheduled dates/deadlines, costs Injection moulds • Fill analysis with Mold Flow: analysis of weld lines and stresses • Selection of the ideal mould concept • Thermal analysis of the product: distortion and dimensional stability • Mould design in 2D and 3D • Definition of the required process monitoring: sensors and scanning systems such as HB-Therm Flow or Kistler pressure sensors • Mould production in Germany or with worldwide partners • In-house mouldmaking From the preliminary sample through to series production • Product support from the first-off tool parts until handover to series production: tests, samples, changes, assembly trials, automation • Verification of process capability • Comprehensive testing options due to in-house laboratory and measurement & test room • Revision of the process FMEA: Feedback to the design phase • Clearing and start of series production: Presentation of the initial samples with test reports Company facts & figures • More than 70 injection moulding machines: 22 to up to 1600 to (DEMAG, Ferromatik, Arburg, Engel, Krauss-Maffei) • 550 employees • Our own brand products and manufacturing of different engineering plastic products • Automation: articulated robots, linear equipment, dying equipment, driers, assembly lines and assembly machines • Production methods: standard injection moulding, 2 and 3-component technique, mono sandwich, gas injection technique, moulding in inserts made of steel, plastic or electronic parts, in-mould decoration of films using the „SKIN LINE“ process • Production of high-quality surfaces: painting/enamelling, electroplating and coating with partner companies • Assembly of subassemblies, welding of plastic products, printing and assembling through to the finished sales packaging • Delivery to the customer: Use of different container systems and worldwide delivery Certified quality • Certified by EN ISO 9001:2015 • Environmental management by EN ISO 14001:2015 • Medical devices by EN ISO 13485:2016 • Energy management by EN ISO 50001:2011 HEWI Heinrich Wilke GmbH Bereich Kunststofftechnik Hagenstr. 2 | 34442 Bad Arolsen-Mengeringhausen | Tel.: +49 5691 82-735 | Fax: +49 5691 82-712 | info@hewi.de | www.hewi.com
Founded
1929
Employees
500 - 1000
Certifications
Bad Arolsen
Germany - 34454
Gronbach has been developing and producing components and complex assemblies on a production area of over 20,000 m2 with 290 employees since 1964 and has also specialised in the processing of stainless steel and aluminium, surface finishing and plastic injection moulding. In addition, a separate department is dedicated to the development of new surface technologies, manufacturing and assembly processes. The core competencies of the Wasserburg site are in the following areas: Metal processing (bending, milling, deep drawing, drilling etc.) Surfaces (anodising, powder coating, printing, laser engraving) Plastics technology (hybrid, back-moulding) hybrids instrument engineering development work PRODUCTION TECHNOLOGIES AND PROCESSES In the area of production technologies, we have specialized primarily in the surface refinement of stainless steel and aluminum, the production of functional and visible components as well as plastic injection molding and adhesive technology. These technologies form the basis of our equipment technology, but are also offered by us as individual services. We are constantly expanding and renewing our portfolio with new combinations of technologies and materials, e.g. in the art of back-moulding metals such as aluminium and stainless steel with different plastics, in order to be able to offer our customers high-quality and cost-optimised manufacturing processes.
Founded
1964
Employees
> 1000
Certifications
Wasserburg
Germany - 83512
Our services at a glance: Intelligent inflatable seals "eCOREseal" Molded seals 2K molded seals (plastic / elastomer, e.g. molded sealing lips) Extruded profiles round cords Hose rings cuffs Special materials with approvals (drinking water, food, pharmaceuticals and hygiene EHEDG) FFKM, FKM, EPDM SILICONE, NR, SBR, NBR, HNBR Training for technology and buyers in the field of sealing technology Sealing solutions - a holistic approach Thanks to many years of experience in the field of sealing technology, we offer our customers comprehensive advice in advance, through the physical layout and design of the seal, right up to the first sampling and ultimately series monitoring. By analyzing your purchasing behavior, we can help you slim down your purchasing portfolio. Our customers bundle inquiries and thus also the costs in the area of sealing technology.
Founded
2020
Employees
5 - 10
Certifications
Zürich-Opfikon
Switzerland - 8152
For thirty years, the name is Pliessnig for creative product development and solutions in the field of thermoplastics. Experience, a high-tech equipment and one hundred percent quality of produce. Intensive development work and functional reacting ideas are our strengths. Small but very specific products, we export 50 percent of our high-quality goods. Customers include global corporations in Asia, the US and Europe.
Founded
Employees
10 - 20
Certifications
Fulpmes
Austria - 6166
Founded
1999
Employees
100 - 200
Certifications
Putzbrunn
Germany - 85640
Founded
2019
Employees
50 - 100
Certifications
Lauterbach
Germany - 78730
VKP doo founded in 1972 We produce, for example: Sockets with aluminum housing Switch with aluminum housing Al-sealing plug Zn cable glands Fasteners made of plastic VKP PLUS doo established in 2000 Program for Export: Development of Al and Zn die castings Design and manufacture of die casting molds to 3t Sampling and delivery of zero series Casting of Al-Zn un Duckgusteilen Departments: Construction: die-casting molds with modern CAD / CAM systems Toolmaking: specialized of Al and Zn die-casting molds Foundry: die casting machines for aluminum parts up to 630t Die casting machines for zinc parts to 80t Mechanical processing: CNC Turning and Milling Trimming Vibratory finishing machine Sandblasting Machine Drying oven Quality management: ISO 9001 certification in final phase. 3D - Measuring Machine
Founded
2015
Employees
10 - 20
Certifications
Skofja Loka
Slovenia - SI 4220
EIKOS srl is a manufacturer of technical plastic parts and specializes in injection molding, overmolding and 3D printing. In general, we process all common technopolymers that are available on the market: PS - ABS - PP - PE HD - PET - PA 6 - 66 - 68 - POM - PC - PBT - PVDF - PPS - PU -Teflon. The company was founded in 1995 and is based in Turate, a suburb of Milan. Turate is a strategic location due to its proximity to the Swiss border and all Milanese airports. Together with our customers, we develop components for a wide variety of applications and requirements: electrical industry, machine and plant construction, chemical industry. https://www.youtube.com/watch?v=jR1EVlDcHCw
Founded
1995
Employees
5 - 10
Certifications
TURATE
Italy - 22078
KOMOS GmbH: Your product idea becomes success. KOMOS is an industrial service provider with the highest standards of product and service quality. For more than three decades, the company has been manufacturing high-quality products made of metal, plastic and composite materials, also in combination with electronics and electrical engineering, on behalf of customers with a competent team and modern machinery. With its hybrid technology network of stamping, turning, forming and injection moulding, in-house research & development, assembly and packaging and many other services, KOMOS can realise almost any product vision at the highest level. Innovative with a system - for more than 30 years: At KOMOS, a 2nd generation family business in Bürgel, 75 employees develop and manufacture high-quality products for the medical technology, automotive, electronics, aerospace, construction and mechanical engineering sectors. The claim is always a long-term trusting partnership with the customers - for successful products, guaranteed 100 % Made in Germany. https://www.komos.de/unternehmen/ Production technology follows function. Punching and forming, plastic injection moulding and CNC turning, processing of plastic, metal and composite materials: KOMOS offers an extraordinary manufacturing breadth and depth under one roof in its unique hybrid technology network - together with its own R&D department, assembly, packaging, logistics and much more. In this way, it is not the technical possibilities but only your requirements for your new product that decide on the manufacturing. Learn more about our manufacturing technologies! https://www.komos.de/fertigungstechnologien/ KOMOS product strategy. Success for you. At KOMOS, we are open to your ideas and visions - and always ready to transform them into market-ready products with full commitment. This is done using a consistently applied methodology: from understanding your product idea as part of a non-binding initial consultation, through technical anamnesis, rough concept with proposed solutions and fine-tuning, to precise production and further processing. https://www.komos.de/produktstrategien/
Founded
1991
Employees
50 - 100
Certifications
Bürgel
Germany - 07616
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At our sites in Kornwestheim,and Mosbach we manufacture technical plastic injection molded parts both in large series with annual quantities of over 1 million pieces and small series with annual quantities of 1000 pieces. Efficient production lines always guarantee you the best price. The required injection molds are manufactured in our own mold shop or ordered from our network of German and Chinese mold makers. Metal parts to be overmolded are mostly purchased from our sister company located 30km away. Our customers therefore receive their plastic parts directly from one source. On modern plastic injection molding machines we produce plastic injection molded parts from all thermoplastic materials with a weight of less than one gram up to 3kg. As an injection molding specialist, we process almost all conceivable plastics for the production of technical plastic parts. A high degree of automation of our injection molding process allows us to produce molded parts in small, medium as well as large quantities within our injection molding shop. A large portion of the injection molding machines are equipped with robotic systems and material feed conveyors. Machinery: We use only high-quality ARBURG and DEMAG injection molding machines for the production of your plastic parts. In total, we have access to a capacity of more than 25 injection molding machines. Injection molded parts can be produced with a part weight of 0.1g to 3000g. Injection molding machines are available for this purpose at the Kornwestheim, and Mosbach locations with clamping forces of 20- to 1300-tons. Injection molding materials: We can process almost any plastic material ("molding compound") in our injection molding machines. All common raw materials, such as ABS, PA, PE, PP, PET, PMMA, PC, POM, PS, ASA, SAN, TPE (in various shore hardnesses) but also high-performance plastics such as PEEK, PVDF, PSU as well as bioplastics and WPC (wood-plastic compounds) with wood content of up to 70%. Of course, all individual colorings are possible as well as the equipment with various additives (UV resistance, antistatic, etc.), fillers (glass fiber or glass ball) and of course also in V0 equipment (fire protection and glow wire resistance). We are looking forward to your inquiry!
Founded
1994
Employees
50 - 100
Certifications
Kornwestheim
Germany - 70806
BC ITALIANA is a company with over 50 years of experience in both product engineering and plastic injection moulding of complex components. Currently the moulding department (4,800 square meters out of a total of 6,100 available) consists of 30 machines with 50 to 1,000 tons clamping force: this great difference of tonnage allows the moulding of micro components up to large or medium-sized parts. Furthermore, some plastic parts are produced by nitrogen moulding technique. This process can avoid functional, structural and aesthetic problems that sometimes arise with traditional moulding methods. BC ITALIANA manufactures, according to the highest quality standards, a wide range of products belonging to many industries: from automotive to rail, from medical to musical instruments. The main competitive advantages of BC ITALIANA are the long-time experience in engineering and moulding of complex plastic components, both from technical and aesthetic point of view. So, when it comes to dealing with customised and complex plastic parts BC ITALIANA performs at its best. Co-design, problem solving and extremely cared injection moulding are BC ITALIANA special services for all its clients.
Founded
1976
Employees
20 - 50
Certifications
Budrio, (BO)
Italy - 40054
Werner Breitschädel GmbH has been active in the field of machine and tool construction since 1950. For our satisfied customers we manufacture precise tools and mechanical engineering and plastic parts. To carry out our orders, we have a team of highly qualified employees who are always up to date with the latest technology thanks to regular further training.
Founded
1950
Employees
20 - 50
Certifications
Bad Endorf
Germany - 83093
Founded
1899
Employees
200 - 500
Certifications
Oberndorf a.N.
Germany - 78727
Gärtner & Lang GmbH is a down-to-earth, successful, privately owned company and manufactures high-quality products for the automotive industry. You will find our parts and components installed in almost every vehicle that is on the move in Europe. Our core competence is the injection molding of plastic parts from difficult and complex materials. As a recognized partner of the automotive industry, we manufacture our products in two factories on a total of 17,000 square meters and 3,800 square meters of production space with 23 injection molding machines and around 63 employees - around 110 million plastic injection molded parts annually.
Founded
1960
Employees
50 - 100
Certifications
Sontra
Germany - 36205
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