Be made of plastic solutions


When thermoplastic plastic injection we are in our element. When it comes to precision, quality, performance and efficiency, we are not looking to compromise but the perfect solution.



The art forms of various materials quality to bring them in design and color, we still do not understand as a craft combined with modern technology.



The result is the best solution for your individual needs - from separate technical injection molded part, via multi-component parts to manufacturing in the clean room and other special methods such as the gas injection technology.





Complete solutions are a puzzle of many individual tasks


The task of supplying companies has changed more and more over the last few years: we handed down decades ago almost exclusively single injection molded parts, we have grown today into a supplier of components and systems.



on the perfect production of injection molded parts, we offer up to the delivery of assembled and tested modules, all the ways to meet the increased demands.





The basis for tailor-made applications


For the production of technically sophisticated injection molded parts, it is necessary in accordance with high quality tools to use. For this, our completely the newly positioned tooling around 1,200 m² optimum possibilities.



Highly trained professionals realize that by using the most modern manufacturing equipment.



From the data input through tool design, tool from the creation to sampling, we offer everything from a competent source.



Assembly and finishing devices are also created in the most precise quality as measuring and testing devices.





Why do we put emphasis on value-added


It is crucial, with whom you are dealing.We help them to fulfill their tasks easier. Whether it is the optimal tool design or the plastic-based design of injection molded parts or assemblies, a conversation with us as your reliable partner always leads to pre-optimal solutions.



That is why we place great emphasis on close, trusting and personal collaboration with our customers. You can expect a comprehensive partnership from the first meeting on the common solution to manufacturing and delivery. With measurable results, technically and economically tailored to your requirements.



Allows us to offer more - more value for your value

Fröhlich Plastics Group is a globally active family company with over 50 years of experience in plastics processing, tool and fixture construction. We are specialists in the field of containers, electronic housings and highly complex components.

"Success is what drives us, quality is our obligation"

As a medium-sized, owner-managed company, we design and produce solutions from thermoplastics for various branches of industry. And that for over 25 years now.

Competently. Flexible. Successful.

It is a long way from the idea to the finished product, which can only be successfully trodden when all factors for production are optimized and harmonize - from the idea, the individual development and construction by qualified employees to reliable logistics. Prototyping and the latest process technology are just as indispensable as the right materials and tool concepts.

Everything at the highest quality level.

Guaranteed. Certified.

Welcome to Kunststofftechnik Hans
Rethwisch GmbH

Produced according to your wishes and requirements
Kunststofftechnik Hans Rethwisch GmbH technical
Precision parts in the injection molding process.

We are your partner for both individual
Special designs as well as for large-volume
Serial production.

Our customers come from the fields of construction,
Electrical engineering, aviation, mechanical and plant engineering,
Medical technology, nautical articles, shipbuilding,
Security technology, petrol station and tank truck technology,
Defense and pyrotechnics

Materials?

All thermoplastics, whether glass fiber,
carbon fiber or otherwise reinforced or modified,
from PVC and PS to CAPA, PE, PP, PMMA, PA, PC to PFA,
PSU, PEI and PEEK and many more as well as polyurethanes (TPU).

The "exotic" are standard for us! Custom
Coloring: Yes! We are happy to advise you and accompany you
Development to find the optimal properties for your product
to realize.

We always combine current and powerful technology,
Expertise and years of experience of our
highly qualified staff to ensure effective and
to ensure efficient production.

As a service provider for processing thermal plastics in all sectors, we offer customer support, development and construction of the molds to the screening, pilot series and part manufacturing a complete expertise.
We have years of experience as a supplier for the automotive, machinery,
Electrical, electronics, toys and music industry to medical technology.

We operate in a fair, accurate and permanently together with our business partners.
We also support our customers in the injection molded part design and project planning with the aim of optimizing the manufacturing technology and minimize tooling costs.
With our modern machinery we are able to respond quickly to customer demands.

Expertise we we adopted in particular during encapsulation of coils and modules with pre-assembled connecting lines and the encapsulation of inserts. The growing need of our customers for product safety, we support a modern and consistent quality management according to the specifications of DIN ISO 9001: 2000 and ISO / TS 16949 certification.

From order processing to just-in-time delivery and consignment store our logistics program ensures maximum delivery claims. We offer individual solutions in terms of packaging and shipping methods.
Again, we are adapting to our customers' needs, be it bags packaging, cardboard or plastic crates of customers to logistics systems.

We offer you plastic injection molding of the highest quality at fair conditions. In the injection molding process, plastic granules are plasticized and then injected into a mold under high pressure. In this way, plastic parts between 0.1 g and 2500 g can be produced quickly and inexpensively in large, medium and small series.

Due to our customers in the automotive and sensor technology industry, our production is designed to guarantee all the highest quality standards. With the help of the most modern processes and technical systems, we guarantee very high dimensional accuracy, precise weights and accurate colouring. We also help you to optimize the mechanical properties of your product by selecting the optimal material and any post-processing steps together.

Many years of experience with a wide range of products have allowed us to continuously optimize our processes. This enables us to react flexibly to your wishes and to produce a large variety of articles. Our interdisciplinary team examines your molds and products in order to develop an optimal manufacturing process. This reduces waste and process costs, so we can offer you a fair price-performance ratio.

We are a reliable manufacturer of foundry patterns, dies, tools and molds. Using advanced CAD / CNC technology we are able to produce complicated tools and molds for foundries, forging and plastic syringes. We also offer prototypes and prototype tools and 3-D design and product development with Catia V4 / V5.

Our machinery allows both the machining of small parts and series, as well as the machining of large workpieces up to a size of 3000 x 2000 mm. The maximum workpiece weight is limited to 2 t.


Services

Construction
Construction of cast models, forging, aluminum and Handkokillen and injection molding tools
Use of PCs and Unix workstations Catia V4, V5
Plottdienste to A0 or 900 mm ungenormt
Converting Data

Media:
ISDN data transfer
Internet FTP, e-mail
DAT 4mm DDS3
CD, DVD, ZIP drive

Formats:
IGES
VDA
DXF
STL

Starting point for our construction is the acquisition of your 3D data orthe implementation of your requirements and ideas into the CAD system. In addition, we use Catia different interfaces for a takeover. We have 6 jobs Catia (V4, V5).

Services

Programming:
3D NC programming with Work NC
generalized postprocessor for all common machine

Electrode production:
Graphite and copper electrodes
on EROWA and 3R clamping systems

Mechanical processing:
Small and medium series
Prototypes

Model

Making of molds and models:
Prototype devices
Foundry and pattern equipment
Of intuition, functional and design models

According to your Einsatzbedinungen from:
Steel
Aluminum
Plastic

3D Measurement

Measuring against 3D data and drawings.

Toolmaking

Design and manufacture of tools according to your specifications:
Modern technology, free-form surface modeling, programming and CNC machining enables us to meet your needs.

Molds and forging dies
Injection molding tools
Laminating
RIM tools

Gauge:
Item teachings
Assembly teachings

Devices:
Welding devices
Assembly and testing
Measuring fixtures

Die-sinking EDM

ROBOFORM 55
ROBOFORM 20

Electrode production:
Graphite and copper electrodes
on EROWA and 3R clamping systems

We are experts in special clamping devices, e.g. for the automotive industry
- Development, construction & production of new tools
- Service, repair & optimization for all manufacturers
Family-run for > 30 years

Kürekalıp is a professional tool/mold manufacturer specializing in the design manufacture , servicing of molds and plastic molding for the plastic industry . Our molds are widelyapplied for housware food & beverage package , consumer goods electrical appliance , automotive industry etc.

We are a developer and supplier of injection molded parts, injection molds, mold repairs and contract manufacture of plastic parts.

Our customers value us as a reliable and innovative system supplier.

Our competencies: Development of plastic parts, design, production, sales, project management, process development, tool and mold making, quality, service and logistics.

Our small company structure, the high personal goals, is the ideal basis for our services.

We are a full-service supplier with good and flexible logistics.

Our negative thermoforming technology allows you a variant of plastic processing that is ideal for smaller quantities, as is often the case eg in the medical field.
Improved tools and years of development, we are now able to manufacture vacuum deep drawn components, the externally differ from injection molded parts any more.
Here are sizes of 3000x1500mm up to 10mm thick materials possible.

Advanced materials and quality workmanship that will convince your customers.
In the technical area, the benefits and the need for a recognizable designs, even in small quantities, is obvious. Give also your own product line. This promotes interest by appealing appearance and high quality feeling.




With our partners, we also provide for the injection area from the prototype in STL via rapid prototyping through to serial adapter offers fast and competent completion of your product.



The processing is done on modern compact injection molding machines with handling - equipment.
When first series and thus potential market analysis on our thermoforming area done, can create a cost and time advantage. Experience from the first series and almost seamlessly coordinated production process can thus be guaranteed by us.



Injection up to 1000 tons clamping pressure and 5000g shot weights

KWM is a competent partner in the development and manufacture of sophisticated plastic injection molding parts. Special experiences are for thick-walled products before (also foamed in the TSG process) and PUR integral foam moldings. Competitive and dynamic development constantly affect our position. Our goal is to constantly expand the performance. Customer satisfaction and competence are regarded as key success factors.



Efficient process control and modern technology combined with the know-how and dedication of our employees, we see as the key factors in achieving our business goals.



Our services cover the entire value chain, starting with the development mold, production, completion, storage and shipping. One of our main goals is to offer its customers everything from a single source.



Our machine park currently includes 20 injection molding machines from 40-1.000 tons clamping force. The focus is on medium to high weight range
(About 10-4300 g piece weight).