We are a group of 25 companies with experience and referencies in the industrial subcontracting.
The 25 companies of the group are all located in the Lombardy Region in Northern Italy and produce different categories of products, from the chemical to engineering, automotive and others (see the List of Industries belows), and that are all certified. Companies possess a common secretariat who speak the main languages, that has a technical expertise for the various products and technologies and that dispatches the request to the group companies that would best suit the requirements.

1to1 prototypes GmbH & Co KG


In 1996, Wolfgang Humml and Hannes Hämmerle their company, which they rename 1to1 prototypes in 2002. At the beginning are a plant area of 250 square meters, two employees and two vacuum casting. Today, around 120 skilled workers earn (with it is an apprentice share of over 20 percent) sales of more than 12 million euros. Total is working including the recently newly occupied premises to 5,500 square feet of space.

1to1 prototypes one of Europe's leading providers of rapid prototyping. The focus always is on "rapid", ie extremely short-term implementation of projects. For customers such as Playmobil, MTU Aero Engines and Roche Diagnostics, the company created models and small batches in plastic and metal. The manufacturing method for modeling were added in recent years greatly expanded.

Huge growth achieved 1to1 prototypes currently in the "rapid tooling".Here, the company manufactures injection molds in a few weeks and the desired plastic injection molded parts in series of up to 10,000 parts.

Business Unit Rapid Prototyping
Active in the field of rapid prototyping, is 1to1 pro1o1ypen specializes in the creation of original models by various methods to simulation of near-surface and metal prototypes in the original material. Here also thin-walled components can be realized. Other area of expertise is the mechanical production of prototypes made of plastic and metal with five-axis milling machines. The 1to1 Pro1o1ypen GmbH & Co KG also sets standards here and secures its position as a pioneer in Austria, Switzerland and Germany.

Success is rewarded
With competence, integrity and innovation, the company has made a name. The use and success of the company will be rewarded in 1999 with the Vorarlberg company's Oscar, in 2011 with the first Place the Vorarlberg SME competition "pillars of the economy" and 2012 when Austria-wide economic price of the division Trades & Crafts "Trio of the Year" once again honored with an initial public offer.

Evolution, not standstill
In an industry that is constantly experimenting with new materials and manufacturing processes, pioneering spirit is in demand. 1to1 prototypes responding with innovations and research projects. In the Rapid Prototyping metal is a two-year project was successfully completed for the production of thin-walled magnesium parts in June 2004. The absolute highlight in the RP market was the development of new technologies that make it possible to produce over 1000 parts in the vacuum casting by means of a single silicone mold. So far, the silicone molds after 30 to 35 parts were absolutely "exhausted".

Our company has evolved as an integral partner for companies of all sizes and industry. Customers are brand owners and suppliers from all industries that use plastic as a material: automotive, electrical, household goods, medicine, toys, etc.
This involves products or parts of products which are initially formed virtually on the screen, as a hand model, are developed to maturity and finally output to the series. Specifically, we deal with all the steps that will make a series product of an idea. The major emphasis lies on Rapid Prototyping, Rapid Tooling and the areas of design and development and mold making.

We are your specialist for mold making and injection molding technology.

Based on more than 30 years of experience you receive everything from a single source - from the management of your project, preparation of tooling designs to production.

Tool and Mold:
In our modern machinery, we make injection molds of 10 - her 4000 kg. We develop, design and create for you:
1K tools, 2K Tools, Insert / Outsert, in-mold decoration, film insert molding, prototype tools, test tools, production tools.

Series production:
We supply decorated, painted, assembled, tested and packaged assemblies and finished products. In addition, we accept all standard thermoplastics, but also glass fiber reinforced materials. We bring precisely and decorative plastics in the form:
Injection molding (from 100 pieces - pieces 5 million), painting, pad printing, hot stamping, laser cutting, plating, assembly.

Design, construction, maintenance and modification of molds for plastic injection, aluminum, zamak and magnesium
Implementation of bespoke parts and machining hard and soft materials

Supply and manufacturing custom-made metal parts according to international customers specification in following fields:

-CNC and conventional machining - turning, milling, drilling...
- welding, grinding, surface finishing of any metal parts , constructions or metal containers
- assembling parts or constructions

Mold manufacturing, plastic injection molding - 2K, assembly automation (quality contact materials in conjunction with plastic, injected or retrofitted), surface treatment (plastic coating, printing, laser marking, hot stamping, vacuum coating with Al, Cu, Cr, Ag, Au ..., PVD) Kabelumspritzungen, safety systems and switch panels, housing, reflectors; Day-night design of switches and buttons in vehicle interiors

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Consultancy in the field of marketing and business internationalization in the mechanical sector

Established in 2007, ACG F.lli Manca S.r.l. is an italian company specialized in the manufacture of PLASTIC COMPONENTS on customer's request, using the injection moulding process.


NOT JUST MOULDING

We offer a complete service that begins with the customer’s idea and ends when the product is finished and ready for the market: from the initial product, developed in collaboration with the customer, to the choice of raw materials, MANUFACTURE OF THE MOULDS (max dimensions 596 x 696 mm) and INJECTION MOLDING of plastic parts (max weight: 607 g).
We have 11 injection molding machines from 35 up to 250 tons.

In addition, company ACG F.lli Manca S.r.l. is able to offer further sercices, including:
- chrome plating, pad printing, painting and silk-screen printing treatments
- COMPLETE ASSEMBLY and packaging of the end product inside the company.

We have a huge warehouse where we can stock end products and deliver them according to our customers’ requests.We also have the possibility to stock raw materials, and this helps us in granting VERY FAST DELIVERIES.

The company is ISO 9001 certified and is currently taking the ISO 13485 certification as well.

We are here at your disposal for any inquiry you can have.

The ACS Germany GmbH located in Gladenbach-Mornshausen belongs to Grupo Simoldes Tool Division, headquartered in Portugal. Simoldes is a leading manufacturer of injection molds primarily for the automotive industry but also for the logistics, disposal and household industry. The group has 7 tool production sites in Portugal and Brazil, and 6 sales and service locations in Germany, France, Argentina, Spain, Mexico and Turkey.

ACS offers Germany - this centrally located in Germany - about the distribution and project management beyond even its own production site in Gladenbach. On a production area of 2000 sqm all modifications and repairs of tools for the automotive industry are carried out by our 25 employees. Of course, we can make changes in your well locally. Our 24-hour service guarantees that you can always reach ACS and your tools back go with the fastest way to you.