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The master cast AG, founded in 1982
may certainly be described as a small operation with know-how.
The owner Charles Champion is a skilled cast shaper, with additional training
as a production planner.
Three to four long-time employees (all over 10 years), special help
To finished products.
The master cast AG is a small efficient company that can undergo due to its flexibility to customer demands and short deadlines. It is
Specialist for aluminum, sand and permanent mold casting.
According to customer requirements the cast also complete can be processed.
Founded
1968
Employees
5 - 10
Certifications
Matzendorf
Switzerland - 4713
Founded
Employees
< 5
Certifications
Lommel
Belgium - 3920
We are established in Bursa, in the heart of the Turkish automotive industry
We have experience in tool since 1982
We provide services in product develo. to disposal
We design, build and modify injection molding tools
We speak German and English because of our training in Germany
You can reach us from Stuttgart / Germany within 5 hours
Founded
2015
Employees
10 - 20
Certifications
Nilüfer / Bursa
Turkey - 16140
Founded
Employees
20 - 50
Certifications
Pomigliano D''Arco
Italy - 80038
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MESIT foundry, a.s., is a dynamically developing company with more than 60 years old tradition in aluminium alloys investment casting. We can offer in the house performed testing of mechanical properties, penetrant testing, radiscopy and radiography and 3D measuring. According to customer wish, casting could be machined in our machine shop.
Founded
1993
Employees
100 - 200
Certifications
Uherske Hradiste
Czech Republic - 68601
Metal3D SA
Has been established in order to become a key player on the fast developing market of the 3D metal printing. Metal3D SA is a valuable partner for any company wishes to benefit from this innovative technology, by offering engineering and manufacturing services.
We are aware that obtaining a state-of-the-art technology doesn’t end with equipment delivery. In itself, equipment doesn’t generate new competences. The real challenge is to develop the skills and knowledge to fit this innovative process into the current market needs.
Not only to target in engineering, aiming on “how a metal part should be printed”, but to optimally combine 3D printing with the traditional manufacturing technologies to generate the maximum benefit.
Metal 3D Printing Equipment
We had carefully analyzed the currently available technologies in this field and we had chosen to invest in this very first step in the Studio System+ from Desktop Metal Inc. and the Bound Metal Deposition (BMD®) technology.
BMD is the newest, but also the most mature technology in this field. BMD substantially relies on MIM (Metal Injection Molding), a mature and proven production technology for metal parts.
MIM produces metal components in three steps. Initially a mixture of metal powder with a thermoplastic binder is injected in a mold in a process similar to injection molding. From this stage we get the so called “green body” of the part. In a subsequent step, the binder is removed from the “green body”, leading to a brittle part known as “brown body”. Finally the “brown body” is sintered and the final sound metal part is produced.
BMD follows also these three stages with only a major difference on the first stage. The “green body”, instead of being molded, it is built by a 3D printer, which is similar to the FDM plastic 3D printers. Raw material has not the form of filament, but of rods made of a thermoplastic binder with a high concentration of metal.
Metal3D SA Services
We provide a complete range of services in the field of custom metal 3d printing.
To do so, we assist our customers in the first and most important question: “Will it be of any benefit to 3D print a metal part compared to the traditional manufacturing operations?”
In detail, we offer:
1. 3D printing of metal components as a service, including engineering consultancy for the adaptation of the part design on the specific requirements of this new production method
2. A wide range of post printing operations, i.e. high precision CNC machining, surface treatments, thermal treatments etc.
3. Metal 3D printing of cavity inserts for the construction of low volume injection molds and production of the plastic moldings.
4. Functional assemblies comprised by metal (3D printed or/and machined) components, plastics (molded or 3D printed) and standard items.
3D Printing Metals
We currently have experience with two materials:
• 17-4PH (EN 1.4542). A versatile stainless steel featuring substantial mechanical properties (ultimate tensile strength 1042MPa) and hardness (HRC 37). 17-4PH can be furthermore hardened (up to 48HRC) and also plasma nitriding.
17-4PH meets a 98% density after sintering
• 316L. Characterized by its corrosion resistance and performance at both high and low temperatures, 316L is a fully austenitic stainless steel. It is used often in applications involving chemical processing, salt water environments, and household or industrial fixtures.
Before the end of 2019 we will start using also H13, as soon as it is released from Desktop Metal. H13 is a chromium hot-work steel, which is widely used in hot and cold work tooling applications. Due to its excellent combination of high toughness and fatigue resistance. H13 is used more than any other tool steel in tooling applications.
Desktop Metal plans to release also the following materials: Alloy 625, AISI 4140, and Copper.
Founded
2019
Employees
Certifications
Mandra
Greece - 19600
Raw castings made of aluminum alloys (AlSi) in the sand molding process under the highest quality standards
for prototype construction or small series production up to a mold box size of 2.5 m.
Your castings can also be further processed, measured and assembled directly via the new CNC machining center.
Founded
1937
Employees
Certifications
Königsbrunn
Germany - 86343
The metal foundry Oswald Mewes is a powerful company with many years experience in the light metal sector.
Competence and creativity are no foreign words for us -
Take advantage of our 'know-how' and a professional approach based on the latest technologies.
We manufacture since 1980, cast aluminum for a variety of industrial sectors and requirements, such as partition walls, awnings industry, food industry, electrical industry, mechanical engineering, etc.
Here, we cover a wide range of castings, sizes and weight classes.
We accompany our clients' projects from the design to the packaged final product - therefore, we also look back on a number of established satisfied customers.
Service, expert support and exchange of information on a partnership basis are for us a matter of course.
Thanks to modern machinery, we also offer all services in the field of CNC manufacturing.
Convince yourself by a dedicated team and our proven range.
We are happy to put your imagination to come up with the help of our modern manufacturing facilities, in a finished product.
- We can take your idea in the form of -
Founded
Employees
Certifications
Velbert
Germany - 42551
Neue Seite 1
Services of our company:
* Aluminium die casting
* Low pressure casting
* Own tool engineering department
* Castings in small and middle series
* Castings up to a weight of 10 kg
* CNC- machining on Lathes and vertical machining centres
* CNC machining as a service in small lots (aluminium)
By our own tool- engineering department we are able to accompany fast, flexibly
and economically new developments and to realize them gradually.
Cost-saving solutions:
* Retrofitting of time- intensive steel or aluminium welding- constructions in
cast- constructions
Founded
1958
Employees
20 - 50
Certifications
Nordstemmen
Germany - 31171
In our medium with about 95 employees-size foundry we manufacture individual parts, small series and prototypes with an annual capacity of about 350 tons.
The extraordinarily flexible adjustment of the machine plants for hand and machine formed casting and the appropriate attitude of the staff allows us to respond to your demands on quality and delivery.
Data consistency of the offer to the mechanical machined and finished unit is just as natural as the certified quality assurance measures.
alloys:
The alloys listed below are processed regularly, but we can use to order even more alloys.
aluminum
G-AlSi6Cu4
G-AlSi9Cu3
G-AlSi 12
G-AlSi 12 (Cu)
G-AISi10Mg vv + dv (Fe 0.30)
G-AlSi7Mg (Fe to 0.10)
G-AlMg5
G-AlZn10Si8Mg
G-AlCu4Ti
magnesium
G-MgAl9Zn (AZ91HP)
G-MgAlZn (AM60)
ZE41
WE43
bronze
G-CuSn10 (GBZ10)
Brass
G-Cu Zn 15 Si 4 (Olkusi, Tombak)
zinc
G-ZnAl4Cu3 (Zamak Z430)
iron
For aluminum and magnesium alloys, we offer each heat treatment
Founded
Employees
50 - 100
Certifications
Alfeld/Leine
Germany - 31061
Founded
Employees
Certifications
Kösching
Germany - 85092
Founded
Employees
200 - 500
Certifications
Jásztelek
Hungary - 5141
Metal System is company in Stalowa Wola, we are production and service company in metal industry based in Poland.
Our speciality is production for the automotive foundry industry (e.g. production or renovation of casting molds for aluminium rims, others casting tooling production etc.) but we also produce for other industries, in the country and abroad.
We already manufacture for companies such as Borbet, Ronal, Federal Mogul, Toyota, Superior Industries, Thoni Alutec, in the attachment I am sending you our short presentation.
Founded
2002
Employees
50 - 100
Certifications
Stalowa Wola
Poland - 37-450
Ossam AD was created in 1980 for production of castings of spheroidal-graphite cast iron - material with a complex technology and high power consumption production.
After its privatization in 1997 Ossam became a member company of Metal Technology Group Angel Balevski HOLDING AD, Sofia.
Since 1985 it became the biggest and the most modern plant for production of castings of ductile cast iron on the Balkan Peninsula. Recently Ossam AD has also adopted the casting of austempered ductile cast iron (ADI).
Metal Technology Group incorporates leading Bulgarian companies in the metal-processing and machine-building industry. Our long-term experience and tradition in manufacturing and research activities guarantee the high quality of the products. We are capable and ready to meet even the most specific customer’s requirements.
MTG has a long-term experience and tradition
in manufacturing of castings and
research activities
Our advantages:
• Synergy within the Group
• High quality control
• Closed production cycle
• Advances technology
• Focus on customer and flexibility
• Close collaboration with the Institute for
Metal Science and Technology belonging to the Bulgarian Academy of Sciences
• Comply with the highest standards for labour safety and environment protection
ALUCOM – low-pressure and counter-pressure aluminium die castings
CENTROMET – centrifugal casting
OSSAM – machine casting of ductile and grey cast iron parts
ARMA – shell casting & lost wax (investment) casting of steel and cast iron parts
Founded
1997
Employees
500 - 1000
Certifications
Sofia
Bulgaria - 1404
The company Apocer, Lda was founded in Pombal (Portugal) in 1980, as a result of the need for technical solutions for industry.
Apocer, Lda started its operations by producing moulds for tile pressing and rubber overmoulding (engine support) for Delphi Portugal and USA .
Over time, and following the decline of the construction market, we have expanded our manufacturing range to include the production:
*Cold Runners for rubber,
*Moulds for rubber parts,
*Dies for the extrusion of plastic granules (compounding),
*Small and medium sized manufacturing of metal parts.
Founded
1980
Employees
10 - 20
Certifications
Pombal - Portugal
Portugal - 3100-512
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National and Foreign companies confirm that they have considerable advantages to working from the idea or existing projects:
REDUCE costs - stock - time delivery and time to market
REDUCE number suppliers and supply chain costs
IMPROVE quality and service
SOLVE purchases and technical problems
HAVE single integrated supplier for products / services
OPTIMIZE and simplify products / services
CODESIGN - evaluation and design / technical support
PARTNERSHIP / ADVANTAGES in purchasing management for mergers with models in production for years
INCREASE market competition
Contact us for analysis, evaluation, proposals for your needs for:
Cast aluminum and bronze on earth - sand resin
Cast gray iron and ductile worked and treated
mechanical processing
Prototypes in aluminum and bronze
From prototype to series with existing models / ca or ns. construction
Services
Details on request:
• Worked mechanically
• Treaties thermally - superficially - painted and assembled
Engineering
Design, co-design and support projects
Support materials and technologies
concept development, product design and process
Design and construction models / molds and prototypes
Establishments certified and qualified in the province of Bergamo, Brescia, Vicenza and with over 40 years of market presence.
Always up over the years we have continually invested in human / technological resources to offer its customers maximum cooperation, competitiveness, quality ', support and benefits.
We have to manufacture prototypes, small, medium, and large series:
automatic green sand molding facilities
brackets dimensions mm. 650x800 and 700x800 with casting robots
systems mechanized sand molding
various measures sized stirrups up mm. 1440x1300 and 1600x650
manual green sand molding and resin sand
various measures sized stirrups up mm. 3500x3500 and 4350x2100
The stages of production processes / controls were held in factories, ensuring quality and timeliness.
They make quality control and mechanical testing (quantometer, durometer, tracking, traction, leak testing and X-ray fluoroscopy).
In factories in the province of Bergamo and Vicenza are made starting from the idea, design or prototype and design details project in standard materials, special methods of casting or billet.
Founded
Employees
Certifications
Milano
Italy - 20131
METAZ as located near Prague, about 20m south.
The company exists since 1931 and has about 400 employees today. The company has two main sections - aluminum casting and steel casting and central areas, such as its own tool making, engineering, quality assurance, laboratories, etc.
Serial processing is secured if necessary in cooperation with proven, experienced processing suppliers
ALUMINUM FOUNDRY has annual capacity of about 1600 - 2000 tons of aluminum castings.Low-pressure casting is the dominant technology, classical gravity die casting is with us but still welcome.
For smaller cast shows and for special purposes (solid parts) METAZ also has a sand casting area with machine frame shapes (approx 600x1000mm) in Ritter machines.
Taylor made licensed technology of precise casting in plaster is used for production of the Turbo wheels Röhlinge in large series.
Aluminum range has ISO 9001:2000 certification and ISO TS 16949:2002
Our customers are mainly from the automotive industry (different carrier, carrier arms, housing, cover, adapter, pump housing, etc), electrical industry (cans, lids, aluminum box, etc), mechanical engineering (motor bracket, carrier, aluminum spindle, belt cover, etc) from the telecommunications sector (antenna technology - holder, carrier, etc) Kompressorenbau (connecting rods, etc) etc
STEEL FOUNDRY has annual capacity is only about 2000-2500 tons of steel castings and oriented
Founded
1930
Employees
200 - 500
Certifications
Týnec nad Sázavou
Czech Republic - 25741
As a family-owned company, we have been standing for expertise in plastic injection moulding over 70 years. With extensive technical know-how, we support our customers from part development to series production. But our service goes beyond that - because we want to understand your requirements and offer customised plastic solutions. Together we achieve added value and ensure your success. Welcome to Faust Kunststoffwerk!
Founded
1953
Employees
100 - 200
Certifications
Glandorf
Germany - 49219
We are a model making operation from the Hannover Region
and took us to the production of prototypes
and small series of specialized plastic and aluminum.
We offer our customers:
tool-oriented design products according to customer specifications
for low pressure, injection molding, and Druckgußartikel
CAD modeling with Catia V5
Model and prototype
Rapid Prototyping
Tool and mold for injection molding, - and deep drawing products
Mold plastic
(Cost-effective tools for small series)
Small batch production (1 .. 5000 pcs)
Plastics Processing
Series production of injection molding and thermoforming articles
CNC milling up to 950x650x250 mm wage
Our customers include well-known companies from
the electrical, medical, automotive supply industry and the engineering industry.
Founded
2003
Employees
5 - 10
Certifications
Neustadt
Germany - 31535
Since its founding in 2006 as a contract manufacturer, we produce complex components for mechanical engineering, mold design and the industry.
The latest CNC milling machines are programmed in our production systems using CAD-CAM and operated by qualified personnel.
As a reliable and competent partner, we offer you the complete solution from prototype through items / small lots up to the assembly production!
Our young team guaranteed by well-coordinated workflows timely and reliable completion of your order. Not only our expertise and years of experience but also our lean corporate structure allows flexibly and quickly to meet individual customer requirements.
Founded
2006
Employees
10 - 20
Certifications
Matrei
Austria - 9971
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