COMPANY PROFILE / WORK DESCRIPTION

With EWB you have a partner who has more than 80 years of experience.

You can find "everything under one roof" of the development department of the model, the own foundries to machining operation.

Area of workshops: approx 8000 m²


Production:
Steel castings for all relevant EN / DIN + SEW + special grades to 5 tons unit weight.
Wear-resistant cast steels and nodular cast iron / ADI to EN + DIN to 3 tons unit weight, including processing on modern lathes, drilling, milling, grinding and gear cutting machines.


Product range:
Pump housing, Schleißwände, transmission parts;
Crane wheels, pulleys, for leading crane manufacturer;
Wheels, wheel sets, wheel bearings, eg for tunnel kiln cars, drying cars and rolling stock for the brick / ceramic industry;
Components for wind power technology, etc.; approximately 4000 t / year.


Foundry equipment:
3x 2,5 t Mittelfrequenzinduktionsöfen;
Machine molding with box size of 500 Ø - 700 , partially automated;
With hand molding box size to 3000 , partially automated;
Overhead cranes up to 10 t;
Cleaning with jet houses, cutting and grinding equipment;
Overhead cranes up to 5 t;
Annealing plant with 3 shuttle kilns with 2 - 15 t capacity and Vergüteeinrichtungen; Rohgusskontrolle with all necessary test facilities.


Raw material:
selected scrap and pig iron, ferroalloys and metals.


Equipment machining operation:
modern rotary,

BSA wants to be a point of reference for the Customers who are looking for a serious and professional partnership to fullfill their needs in the sector of sheet metal molded parts.
OUR ACTIVITY SECTORS ARE:
DESIGN AND CONSTRUCTION OF TOOLS FOR SHEET METAL
COLD SHEET MOLDING AND TOOLING
ASSEMBLIES OF SMALL COMPONENTS
CNC PUNCHING AND PRESS BENDING

FROM IDEAS TO SERIAL PRODUCTION

BUSSE Production offers state-of-the-art machinery and equipment in a 1,000 m² production facility in combination with outstanding experts and know-how to develop smart production models and prototypes and to handle the most demanding of small-batch production orders. With our extensive cross-industry experience, we complete all of the necessary processing steps under a single roof, steps ranging from drafting board sketches to early prototypes, to the final coat of paint.

We are more than just a modelling work shop. BUSSE Production is a part of the renommated design and engineering office BUSSE Design+Engineering. BUSSE has a profound expertise in the following areas: interface design, industrial design, engineering and prototyping and a holistic perspective of product development.

We perform all of the necessary processing down to the last coat of paint:

• Machining, both conventional and CNC on our own CNC milling machines
• CAM: programming and milling of freeform surfaces with multi-side machining
• Sheet metal processing, flow drilling and welding
• Coating / Paint (including special paints such as EMF, SoftTouch, Nextel, etc.)
• Grinding, polishing, surface refinement
• Multiple-material assemblies, rapid prototyping: SLS, STL, DLP, CUSING, etc.
• Injection molding (up to 180 g) for small series production, vacuum injection molding
• Casting in aluminum and magnesium
• Cast-resin-laminate technique, components made of fiber reinforced composites (GFRP, CFRP)

CNC contract manufacturing:
Thanks to its modern CNC machines, intelligent CAD-CAM programming and our own 1,000-square-meter machining facility, BUSSE is able to create complex freeform surfaces and parts in small lot sizes

Materials:
Plastics and non-ferrous metals of all kinds, aluminum, magnesium, brass

Surface finishing, subassembly production and product assembly:
Thanks to further in-house processing options, we also offer:
finishing & polishing, painting + powder coating, installation of kinematic functions, welding, assembly + functional testing, creation of complete prototypes

Mold design and construction for GFRP/CFRP and deep drawn parts:
cost and time savings thanks to the use of high performance thermoplastics in mold construction.

BUSSE production also offers the following advantages:
+ Up to 50% savings on the cost of materials
+ Short-notice raw materials availability
+ Up to 50% shorter machining times thanks to higher cutting speeds
+ Surface quality protection, precision finishing and painting available
+ Optional tool making by our own toolmakers


Having creative ideas is one thing, however our target is to implement these ideas successfully and make them market-compatible.

Our team consists of 50 highly qualified employees, as well as selected partner companies and freelancers, with interdisciplinary knowledge and know-how in product development.

We combine creativity, a sense of aesthetics and enthusiasm on time, on cost and within the specification.

All products developed with us represent high function and design quality. To this day, we have received more than 400 awards.

In our independent small business from Saxony, the wishes of our customers are the focus. As part of the value chain, we collect ideas together with our customers and develop the best possible concept from them. Constructively, your individual workpiece is created during production using a milling cutter or a 3D printing machine.

Manufacture of industrial molds, models, prototypes and small series of plastic.

Foams, prototype plastic mold, Rim tools, tools, polyurethane moldings, polyurethane, resin, modeling equipment, carbon fiber components, roller coatings, polyurethane moldings, plastic molds, composite parts, composite parts, foaming molds, feed rollers, tooling, thermoplastic, injection molding, injection molding, injection mold, mold, precision casting, foundry, roll coating, polyurethane elastomers, roll coating, carbon, carbon fiber parts, carbon fiber gauges, carbon fiber, fiberglass, carbon fiber, lightweight components, lightweight, bulletproof, Beschneidlehren, flexible foam, rigid foam, integral, small-scale, pre-production, development and fixtures, foam, thermoplastics, high temperature, carbon, carbon fiber, laminates, paneling, trim, casing, cover,

CAST specialized in casting for industrial production by cast iron, ductile iron, steel, stainless steel or aluminum.
Every project is produced on client's specification, giving a special attention to the business dimensions, the specific standards of the products and the qualitaive characteristics required. In this way a complete support to design and industrialization of products can be given.
Reduction on prototype timing and of pre-series is one of our main goal. The demanding market require more customization of products and continuous technical improvements even during production.
The formula"0% DEFECT" is guaranteed. This force us to have a continuous improvement on all our supply chain, starting from industrialization to the choice of casting process, with deep control of every possible cause. Satisfaction for us, guaranteed result for our client.

CF MOLDES is a company specialized in the design and production of precision
moulds for the plastics industry.
Founded in 1993, has had since then a strategic orientation to reinforce its technical
capacity betting on continuously updating of equipment and high technology as well
as the skills and knowledge of its team.
Our technology and know-how associated to a flexible production capacity allow us to
be extremely competitive.

We offer a global process service on moulds manufacturing for the plastics industry.
Our performance is based on offering integrated solutions in all stages of
the mould manufacture process:
• Moulds project study, design and conception
• Planning, Production and Control of mould
• Optimized mould tests
• Pre-series of plastic parts

Automotive
Electric
Packaging
Home Appliances
Telecommunications
Cosmetic
Medical and Hospital
Agriculture and Irrigation
Industrial Technical Parts
Sandwich Moulds
Transfer and Rotative Moulds
Bi-material Moulds (2k) and Sub-moulding
Multi-Cavity Moulds
Automatic Unscrewing Moulds