Zimmermann mold -
Your global partner for tooling, service and repair

As an international company, the company Zimmermann Formenbau GmbH, with over 125 years of experience and its extensive know-how of the leading manufacturers of injection molds for the automotive industry and other industries.

We offer our customers a comprehensive service, from the design phase to after-sales service. With 140 experienced employees at its Gladenbach and farther locations in Portugal, Russia, China, USA and India, and partnerships around the world, we are to meet in a position our customers' demands in terms of quality, reliability and value for money. As a privately owned company, we offer our customers maximum flexibility and innovativeness.

The cooperation of our technical know-how, coupled with high quality standards, is the key to our success.

Technical deep-drawn parts from all common thermoplastics.

Ready to mount rework the deep-drawn parts with 5-axis milling machines

Assembly

Ultrasonic spot welding

Pad printing, screen printing

The company Zismann Druckguss GmbH is a foundry with 120 employees that manufactures diecast and chilled casting parts for all branches of industry.



We specialise in the production of precision parts made of diecast aluminium and zinc.

Monthly, 150 tonnes of zinc and 40 tonnes of aluminium are cast.



Our commitment, the existing know-how and the constant dialogue between our research and development department and our customers guarantees the high level of quality of our products which also include safety parts.



In our processing and assembly departments we mainly work and complete complicated parts ready for installation.
Sythetic coatings, electoplating, a Trowal centre and all types of spray plants are used by us as a matter of course for surface refinement.

CHANGE FROM AN IRON WORKS SCHWÄBISCHE
THE MODERN INDUSTRIAL OPERATION A company in the course of time. From the iron work of the year 1708 a modern company with over 2900 employees developed world that now offers in the fields of foundry technology, steel profiles, drive systems, slide bearings and machine components to the customer oriented products. Then as now, the name ZOLLERN stands for quality, customer focus and technical expertise. And still we attach great importance to comprehensive advice and customer focus - be it in the most favorable interpretation, for example, your gear, your fine casting, or your plain bearing at the optimum material selection. Thus, we offer our solid STEEL PROFILE according to your needs to: from simple DIN profile to the finished, complicated special profile. The FOUNDRY TECHNOLOGY processed today a wide variety of alloys of copper over steel to aluminum.In this area, various wrought copper products and castings are made: Those are forgings, fine and vacuum investment castings and sand, mask and centrifugal castings. And if you need a cast of your Rapid prototyping model, we pour it for you in the material of your choice. In the ANTRIEBSTECHNIK we specialized according to the needs of our customers to the product groups and plain bearings, gears and winches and linear elements for handling technology. The BEARING TECHNOLOGY, youngest member of this chain coincides with the current product from all areas of application of large-scale engines and general engineering. These include in particular bearing for large diesel engines in ships, locomotives or stationary systems, plain bearings for large compressors, turbines, gears and electrical machinery, wholesale plain bearings for cement mills and ore processing, thrust bearing pads for hydro-electric facilities, housing and plain bearings, Kippsegmentgleitlager as well as various forms of special bearings and multi-layer Verbundgußteilen. Finally, MECHANICAL ELEMENTS: They complement our program with high-precision steel shafts, flat and round guides, they are, as the profiles, handles up to eight feet long and individually. All products can be finished in the home as well as heat and surface treatment. Even fully assembled modules are possible.

As an innovative development partner and solution finder for technically sophisticated molded parts made of flexible materials, we develop molded rubber parts and rubber composite solutions for customer-specific product requirements in the area of sealing and damping technology and implement them in a highly professional manner. We generally see change and change as an opportunity to develop our core business and increase our economic success. Decades of consistency and continuity form the basis for this and are largely based on the entrepreneurial success of our dedicated employees. Our corporate structures are designed to promote continuous growth and ensure the sustainable stability of companies and to consistently expand our service portfolio.

As a competent and reliable supplier, we maintain many long-standing and trusting business relationships with renowned automotive and industrial companies. In doing so, we attach great importance to sustainable, resource-saving solutions as well as the use of various production stages and cutting-edge production technologies. Regardless of the industry, we supply prototypes and large series to a large number of long-standing well-known customers worldwide. From A for automotive, to e-mobility, semiconductor and control technology, household goods, the food industry, mechanical engineering to Z for dental technology.

ZORZIPLAST WAS BORN IN 1960 FROM AN IDEA OF THE FOUNDER ZORZI SERGIO OVER THE YEARS IT DEVELOPED IN THE TRANSFORMATION OF THERMOPLASTICS, ARRIVING TO HAVE A 1000 SQM COVERED STRUCTURE AND 18 PRESSES WITH A MAXIMUM CLOSING FORCE OF 270

We produce parts with complicated geometry for various industries.
Single to serie production. Moulds , dies , vorrichtungs.

Processing engineering plastics

Two-component injection molding technology to 250g shot weight

Mold size 600 x 600mm

Closing forces up to 110t

Component injection molding technology to 350g shot weight

Mold size 900 x 800 mm

Clamping forces from 50 to 200t

All-electric injection molding machines


Components:
Engineering Plastics
Shot weight to 250g
Closing forces up to 110t
Form size to 600 x 600 mm


Component spray technology
Engineering Plastics
Shot weight to 350g
Form size to 900 x 800mm
Clamping forces from 50 to 200t
All-electric injection molding machines


Mold construction / construction
All forms are designed at home.
Form size to 900 x 600 mm


Reusable cups
Reusable cups in sizes 0.25 L / 0.3 L / 0.5 L
very stable design
Prices graded according to quantity on request.

service portfolio
Tool and fixture construction
Manufacture of small and large-volume tools made of plastic, aluminum or steel with temperature control and hydraulics. We produce your foam tool, hand laminate tool, RTM tool, SMC tool, hydroform tool, plastic block material model, thermoforming tool, injection molding tool, die casting tool

Milling large format from 500mm x 500mm up to 8.5m x 3.5m
Milling Machining of cast iron, aluminium, steel, stainless steel, plastic block material, GRP / CFRP
Milling Serial production up to 50,000 pieces per year

Reaction casting of polyurethane PUR in the low-pressure process
Different degrees of hardness: compact, hard, hard integral, semi-hard, soft

zwerenz industries characterized by high quality standards that are realized by the coincidence of experience and development.

All parts are manufactured in Germany. Motivated employees and flexibility and allow a high level of customer service a reality. The use of modern communication technology enables our officers a constant flow of information on project and production levels.

Die-cast zinc / zinc die casting
The hot chamber die casting machines, used zinc die casting ensure reliable production with consistently high quality. You can reach clamping forces from 75 kN to 700 KN for castings with a gravity of 0.05 up to 1,000 g. As a standard alloy we process ZL0410, also called ZnAl4Cu1 or Zamak5. We can, however, other Zinkdruckgußlegierungen such as ZL0400 ZL0430 or are possible.
Thanks to optimized production processes also extremely thin-walled castings with excellent properties can be produced.To realize topics such as material and weight savings for the customer is the in-house mold design available incl. This can already be in the ground floor each font, so pass on the railways in the tool so that a fault-free production and an optimal result is achieved.

Plastic injection molding
Plastic parts made on modern machines - this makes it possible to process highly sensitive plastics efficiently.
Our machinery consists of injection molding machines with clamping forces from 25 to 100to. Due to the largely automated production creates the basis for a flexible, cost-effective and environmentally friendly mass production.
Through the in-house mold with design department can already be in the planning and development of the railways invest so that an optimum Ergebis is obtained by an error-free production.
Additional Manufacturing Technologies
• Veredelungs-/Kennzeichnungsverfahren like: pad printing or laser marking
• Installation and commisioning of assemblies
• encapsulation of metal parts with plastics

Materials used:
All common thermoplastics suchExample: ABS, PA, PA6.0, PA6.6, PC, PE, PMMA, POM, PP, PPN, PS, etc.
The materials may be colored by the master batch pigments.

Toolmaking
In the field of tool we offer our customers a comprehensive portfolio of services. We distinguish ourselves above all by our high standard of quality. This is made possible by precision in all operations.
The implementation of individual customer requirements, flexible order handling and a high level of customer service are basic requirements that we can provide.

Laser Technology / Laser inscription
The modern way of laser marking enables the processing of almost all materials.
Many of our machines working in CO ² methods by which incorporate by laser beam headings, or similar motives in the works. With this method it is also possible to cut from materials desired contours.
Another lettering style is achieved with YAG lasers.This technique allows the marking / engraving of almost all types of metal.
The third area is the lettering in the color change process dar. Here materials are used which change by the addition of specific components by marking with laser technology at the appropriate place their color.
In zwerenz industries is in this future-oriented field of work by one of the leading companies in Europe. Conceived at the highest technical level of machines and the technical personnel employed enable the implementat...