Our house does not only in non-ferrous metal casting a leading position, but we have also built up through Germany's largest manufacturer of bronze bearings and COMBI-camps a significant name. Companies such as DaimlerChrysler, MAN, Volkswagen and Siemens Group and renowned companies of the construction equipment, plant and apparatus engineering are part of our long-standing customers and partners.
We process all common non-ferrous alloys and special, special and bronzes in the casting process
BÖGRA - Precision die casting and BÖGRA - Electro-continuous casting
as a raw casting or with subsequent partial or final machining on the latest machines and vending machines.
Through strategic alliances, we are also able to present you with competitive offers for your needs rolled bearings, steel bushes and assembly parts.
Ne metals
Bronze
Brasses
Aluminum bronzes
Brasses
Aluminum

Continuous casting
Permanent mold casting
Continuous casting profiles (rods / tubes)

We are a group of 25 companies with experience and referencies in the industrial subcontracting.
The 25 companies of the group are all located in the Lombardy Region in Northern Italy and produce different categories of products, from the chemical to engineering, automotive and others (see the List of Industries belows), and that are all certified. Companies possess a common secretariat who speak the main languages, that has a technical expertise for the various products and technologies and that dispatches the request to the group companies that would best suit the requirements.

1to1 prototypes GmbH & Co KG


In 1996, Wolfgang Humml and Hannes Hämmerle their company, which they rename 1to1 prototypes in 2002. At the beginning are a plant area of 250 square meters, two employees and two vacuum casting. Today, around 120 skilled workers earn (with it is an apprentice share of over 20 percent) sales of more than 12 million euros. Total is working including the recently newly occupied premises to 5,500 square feet of space.

1to1 prototypes one of Europe's leading providers of rapid prototyping. The focus always is on "rapid", ie extremely short-term implementation of projects. For customers such as Playmobil, MTU Aero Engines and Roche Diagnostics, the company created models and small batches in plastic and metal. The manufacturing method for modeling were added in recent years greatly expanded.

Huge growth achieved 1to1 prototypes currently in the "rapid tooling".Here, the company manufactures injection molds in a few weeks and the desired plastic injection molded parts in series of up to 10,000 parts.

Business Unit Rapid Prototyping
Active in the field of rapid prototyping, is 1to1 pro1o1ypen specializes in the creation of original models by various methods to simulation of near-surface and metal prototypes in the original material. Here also thin-walled components can be realized. Other area of expertise is the mechanical production of prototypes made of plastic and metal with five-axis milling machines. The 1to1 Pro1o1ypen GmbH & Co KG also sets standards here and secures its position as a pioneer in Austria, Switzerland and Germany.

Success is rewarded
With competence, integrity and innovation, the company has made a name. The use and success of the company will be rewarded in 1999 with the Vorarlberg company's Oscar, in 2011 with the first Place the Vorarlberg SME competition "pillars of the economy" and 2012 when Austria-wide economic price of the division Trades & Crafts "Trio of the Year" once again honored with an initial public offer.

Evolution, not standstill
In an industry that is constantly experimenting with new materials and manufacturing processes, pioneering spirit is in demand. 1to1 prototypes responding with innovations and research projects. In the Rapid Prototyping metal is a two-year project was successfully completed for the production of thin-walled magnesium parts in June 2004. The absolute highlight in the RP market was the development of new technologies that make it possible to produce over 1000 parts in the vacuum casting by means of a single silicone mold. So far, the silicone molds after 30 to 35 parts were absolutely "exhausted".

Our company has evolved as an integral partner for companies of all sizes and industry. Customers are brand owners and suppliers from all industries that use plastic as a material: automotive, electrical, household goods, medicine, toys, etc.
This involves products or parts of products which are initially formed virtually on the screen, as a hand model, are developed to maturity and finally output to the series. Specifically, we deal with all the steps that will make a series product of an idea. The major emphasis lies on Rapid Prototyping, Rapid Tooling and the areas of design and development and mold making.

We are your specialist for mold making and injection molding technology.

Based on more than 30 years of experience you receive everything from a single source - from the management of your project, preparation of tooling designs to production.

Tool and Mold:
In our modern machinery, we make injection molds of 10 - her 4000 kg. We develop, design and create for you:
1K tools, 2K Tools, Insert / Outsert, in-mold decoration, film insert molding, prototype tools, test tools, production tools.

Series production:
We supply decorated, painted, assembled, tested and packaged assemblies and finished products. In addition, we accept all standard thermoplastics, but also glass fiber reinforced materials. We bring precisely and decorative plastics in the form:
Injection molding (from 100 pieces - pieces 5 million), painting, pad printing, hot stamping, laser cutting, plating, assembly.

Design, construction, maintenance and modification of molds for plastic injection, aluminum, zamak and magnesium
Implementation of bespoke parts and machining hard and soft materials

Company Profile

Company objective:

We develop for many years, along with our national and international suppliers, technical molded parts made of various materials in various manufacturing processes.
We take into account the wishes of our customers and the experience of our suppliers, always with the goal of a technically and economically optimal
Solution.

Support for our customers:

- Advice on the development
- Procurement and tracking of offers
- Processing of orders
- Support in the sampling
- Solution logistical issues
- Support for quality problems
- Care of series deliveries

From our complementary product result for our customers, through our value analysis consulting, considerable Kosten-/Nutzenvorteile.
Our cross-functional project support includes all major departments of our customers in the development, construction, design, purchasing, logistics, quality assurance and manufacturing.

Product range:

- Die-cast aluminum
- Aluminum profiles
- Assemblies
- Blechformteile
- Bronze-/Rotguss
- Springs / wire parts
- Investment casting
- Feinstanzteile
- Molded Rubber Parts
- Kaltformteile
- Plastic parts
- MIM parts
- Sand-/Kokillenguss
- Forgings
- Sintered Parts
- Cast steel
- Stanz-/Biegeteile
- Malleable
- Gear parts
- Machined Parts
- Diecast zinc

Aartec Technical molded parts

Supply and manufacturing custom-made metal parts according to international customers specification in following fields:

-CNC and conventional machining - turning, milling, drilling...
- welding, grinding, surface finishing of any metal parts , constructions or metal containers
- assembling parts or constructions