Processing engineering plastics

Two-component injection molding technology to 250g shot weight

Mold size 600 x 600mm

Closing forces up to 110t

Component injection molding technology to 350g shot weight

Mold size 900 x 800 mm

Clamping forces from 50 to 200t

All-electric injection molding machines


Components:
Engineering Plastics
Shot weight to 250g
Closing forces up to 110t
Form size to 600 x 600 mm


Component spray technology
Engineering Plastics
Shot weight to 350g
Form size to 900 x 800mm
Clamping forces from 50 to 200t
All-electric injection molding machines


Mold construction / construction
All forms are designed at home.
Form size to 900 x 600 mm


Reusable cups
Reusable cups in sizes 0.25 L / 0.3 L / 0.5 L
very stable design
Prices graded according to quantity on request.

service portfolio
Tool and fixture construction
Manufacture of small and large-volume tools made of plastic, aluminum or steel with temperature control and hydraulics. We produce your foam tool, hand laminate tool, RTM tool, SMC tool, hydroform tool, plastic block material model, thermoforming tool, injection molding tool, die casting tool

Milling large format from 500mm x 500mm up to 8.5m x 3.5m
Milling Machining of cast iron, aluminium, steel, stainless steel, plastic block material, GRP / CFRP
Milling Serial production up to 50,000 pieces per year

Reaction casting of polyurethane PUR in the low-pressure process
Different degrees of hardness: compact, hard, hard integral, semi-hard, soft

zwerenz industries characterized by high quality standards that are realized by the coincidence of experience and development.

All parts are manufactured in Germany. Motivated employees and flexibility and allow a high level of customer service a reality. The use of modern communication technology enables our officers a constant flow of information on project and production levels.

Die-cast zinc / zinc die casting
The hot chamber die casting machines, used zinc die casting ensure reliable production with consistently high quality. You can reach clamping forces from 75 kN to 700 KN for castings with a gravity of 0.05 up to 1,000 g. As a standard alloy we process ZL0410, also called ZnAl4Cu1 or Zamak5. We can, however, other Zinkdruckgußlegierungen such as ZL0400 ZL0430 or are possible.
Thanks to optimized production processes also extremely thin-walled castings with excellent properties can be produced.To realize topics such as material and weight savings for the customer is the in-house mold design available incl. This can already be in the ground floor each font, so pass on the railways in the tool so that a fault-free production and an optimal result is achieved.

Plastic injection molding
Plastic parts made on modern machines - this makes it possible to process highly sensitive plastics efficiently.
Our machinery consists of injection molding machines with clamping forces from 25 to 100to. Due to the largely automated production creates the basis for a flexible, cost-effective and environmentally friendly mass production.
Through the in-house mold with design department can already be in the planning and development of the railways invest so that an optimum Ergebis is obtained by an error-free production.
Additional Manufacturing Technologies
• Veredelungs-/Kennzeichnungsverfahren like: pad printing or laser marking
• Installation and commisioning of assemblies
• encapsulation of metal parts with plastics

Materials used:
All common thermoplastics suchExample: ABS, PA, PA6.0, PA6.6, PC, PE, PMMA, POM, PP, PPN, PS, etc.
The materials may be colored by the master batch pigments.

Toolmaking
In the field of tool we offer our customers a comprehensive portfolio of services. We distinguish ourselves above all by our high standard of quality. This is made possible by precision in all operations.
The implementation of individual customer requirements, flexible order handling and a high level of customer service are basic requirements that we can provide.

Laser Technology / Laser inscription
The modern way of laser marking enables the processing of almost all materials.
Many of our machines working in CO ² methods by which incorporate by laser beam headings, or similar motives in the works. With this method it is also possible to cut from materials desired contours.
Another lettering style is achieved with YAG lasers.This technique allows the marking / engraving of almost all types of metal.
The third area is the lettering in the color change process dar. Here materials are used which change by the addition of specific components by marking with laser technology at the appropriate place their color.
In zwerenz industries is in this future-oriented field of work by one of the leading companies in Europe. Conceived at the highest technical level of machines and the technical personnel employed enable the implementat...

Over time, our company has developed from a craft business to a modern industrial company.
Starting with shiny turning and milling tools made from natural diamonds to
to cutting and grinding tools made of polycrystalline diamond (PCD) and cubic boron nitride (CBN).

In order to meet the high demands of industry, our machines and measurement equipment are state of the art
and are subject to continuous development.

Our high-precision tools are used in the automotive and aircraft industries, in the electrical and optical industries and in mechanical engineering.