To continue ideas

Abele Ingenieure GmbH has been an experienced solution provider in mechanical and plant engineering for more than 50 years. As experts and innovation partners, we support our customers on their way to high-performance automation.

In addition to manufacturing, we use our premises, for example, to manufacture devices or equipment. We also carry out the areas of prototype construction, endurance tests, and process and load tests directly on site. So that everything can then be put into operation with you ready and ready for use.

From idea to implementation to 24/7 service, we offer everything in mechanical and plant engineering from a single source.

Welcome to Abele engineers!

In the third generation, the 50-year-old Klaus Peter Abel runs the Abel Metallsystem company in Geisa and has since developed it successfully from a pure craft business to an idea generator, pioneer and producer of individual fall protection and railing systems. With over 100 employees, state-of-the-art technology, consistent target group orientation as well as patents and market innovations, Abel Metallsysteme has developed into a permanent partner for architects, construction companies and customers in window and metal construction throughout Europe. This year the company is celebrating its 100th anniversary and is proud of its craft tradition and innovative strength.
Abel Metallsysteme has received several awards for this successful development in recent years, for example the strategy award of the Wartburg region and the “Architects`Darling Award 2018” from Heinze GmbH in the “Best Product Innovation Expansion” category.

“We have recently received an award from the Erfurt Chamber of Commerce and Industry as an excellent training company. Personally, I am particularly pleased because our employees are the heart of the company for me, ”says Klaus Peter Abel. "I am particularly pleased when we can enable young people to have a successful and good career path."

High precision, complex turning, milling and grinding parts - from 4 mm to 1,800 mm in diameter and up to a length of 2000 mm and finished assemblies, ball screws and motor spindles for the automotive, mechanical engineering, power tools, aerospace, heating and Building Construction.

Manufacturing capabilities work Wertach:
Turning and Dreh-/Fräsbearbeitung to Ø400mm, length up to 1000mm
Milling and Fräs-/Drehbearbeitung cubic and rotationally symmetrical parts to ø1800mm, length up to 1000mm.
Feinstbearbeitungstechniken
* External grinding part length max 3000mm, 1000mm ø max
* Internal grinding part length max 1400mm, 1000mm ø max
* Spline grinding ø max 300mm, length up to 800mm
* Spline grinding groove width 4mm to 40mm groove width 220mm Ømax
* Surface grinding 800x400x500mm
* Honing ø4 to Ø72mm
Heat treatment: quenching and tempering, case hardening, carbonitriding, vacuum hardening, annealing, Kurzzeitgasnitrieren, carburizing, induction hardening and freezing
Deep-hole drilling
Clear
Deburring

Production spectrum ballscrews
Diameter 12-125mm
Thread length up to 3000mm
Gradient of 2.5 mm to 50 mm
a and mehrgänging
Investment type: 2-or 4-point system
Accuracy classes 1-3-5-7-10 ISO 3408
Feritungsverfahren whirled / ground
Special threads on request
The stiffness

A company that produces machining parts using 4-axis and 5-axis CNC machines,
Can process aluminum, steel, stainless steel and plastic parts

ABM Technology - one of the European factories engaged in the production of high-precision products for areas such as medicine, aviation, engineering, micromechanics and other areas which require high accuracy and quality.
OEM ABM Technology Medical Product Plant is in the top ten leaders among state-of-the-art plants manufacturing high-precision products in the area of medicine of biocompatible materials. The Plant can manufacture the products of any complexity, up to 20 mm in size wherein the high precision of sizes and tolerances required.

About Metal - CNC Machining Made Easy

Spring-loaded rotary encoder mounting bracket
DHAF 8580

You know the application of these measuring units from your DIY store. When you buy a carpet, the metres you have to pay for are measured automatically while unrolling the carpet. The measurement is done by a measuring wheel which moves synchronously on the carpet and shows the number of metres removed from the roll on a small display.
In the industrial sector, where high precision is required, this is realised by using high-precision measuring systems. ABP-Antriebstechnik manufactures and supplies the appropriate components. Our new inhouse-produced spring-loaded rotary encoder mounting bracket DHAF completes the product range of rotary encoder accessories of ABP-Antriebstechnik. After successful introduction of the measuring wheels with 500 mm circumference in 2012, only one thing was still missing: an appropriate mounting bracket for rotary encoders in connection with the ABP measuring wheels. The high level of quality of the ABP measuring wheels featuring an aluminium core and 4 different running surface structures has proven its worth and, within a short period of time, has established successfully on the market (see article on “Measuring wheels”). The new rotary encoder mounting bracket (see fig.) is provided with a mounting plate with 6 holes arranged in a 60° grid pattern (pitch diameter of 48 mm). The big advantage of this arrangement lies in the assembly of the rotary encoder. Compared to a 3-hole solution, it is possible to realise an almost ideal direction of the rotary encoder cable. The rotary encoder mounting bracket is fitted with a parallel-moving mounting plate for the rotary encoder and two guide pillars. The mounting plate is provided with 4 special plastic bearings for minimum friction.
A significant advantage over angles with one-sided bearing is that the rotary encoder mounting bracket can be mounted regardless of the direction of rotation of the measuring wheel. This is advantageous for reversing systems, since measuring errors can thus be avoided. The required contact pressure is generated by springs. The maximum spring travel is 8 mm with a contact force of approx. 1.5 KG. Technical characteristics at a glance:

6-hole mounting plate in 60° grid pattern
Parallel-moving rotary encoder mounting bracket making the unit independent from the direction of rotation of the measuring wheel
Carefully matched spring pressure ensuring permanent contact of the measuring wheel
Max. spring travel of 8 mm for relieving the encoder bearing
2 mounting slots in the base plate allowed ideal positioning

ABR Srl operates in the field of mechanical subcontracting by providing its customers with high precision mechanical construction services (3D milling with CNC machine with 5 simultaneous axes), construction of functional parts through additive manufacturing, 3D printing and reverse engineering (for probing and / or laser scanning); high-tech machinery and many years of experience in the design of complex machines make ABR Srl a reliable and competent partner with a strong multidisciplinary connotation. The plant is located a few hundred meters from the A19 motorway that connects Palermo to Catania, favoring the supply times of raw materials and product distribution.

ABS GmbH & Co. KG

We produce lathes and precision parts in medium and large series according to customer
for the processing industry and recommend us for the following work

- Automatic turning
- Drilling / milling
- Grinding

Small parts:

Even the smallest parts with bores from 0.5 mm are no problem for the production of ABS GmbH & Co. KG. In addition, milling, internal and external thread cut and shaped knurls and eccentric holes and eccentric outer contours possible.

Moldings:

In the area of the fittings all shapes and outer contours are possible according to modern methods. Again, milling and punctures are possible. Poking Allen, left and right hand threads and slots for screwdriver can be produced.

Special screws:

The production of special screws with a key width (outside) as a square or hexagon, a company founded a major component of the product range.Very high manufacturing tolerances and special designs were always encouragement of our work. In the after-treatment is chromating, brown, harden and start the last operation to refine our products. At impact the parts necessary rework can be made.

Pipes:

The parting of tubes up to a diameter of 60 mm and subsequent operations such as slitting, drilling and refining complete the field of activity of ABS GmbH & Co. KG. Materials such as aluminum, stainless steel cutting steel, brass and plastics can be processed. After machining, the parts are deburred in our Trowalanlage.