Aluminum smelter located in Burgundy (JOIGNY 89), specialized in this field and mastering vacuum molding since 1952.
Workshop equipped with 16 injection molding machines ranging from 100 to 900 tons, enabling us to produce parts weighing a few grams to 5 kg
Also equipped with an integrated precision machine shop, we can deliver finished products.
ISO 9001 version 2000.

precision casting using the lost wax.

Company founded in 1984 current 130 People .Effectif.

Our company manufactures aluminum pressure die castings, both machined/ready to assemble and raw parts for the following fields of application:
-Gas burners parts
-Lighting
-Automotive
-Components for mechanical Transmission
-Cookware
-Exhaust kits and fan for heating

Industrial building: 2.500 square meter
5 robotic work cells operating in automatic,including:
5 die casting machines: 2 die casting machines with clamping force of 400 tons, 2 with 500 tons and 1 with 650 tons
5 trimming tools (die cutting machines)
5 furnaces
5 Robots units
Alloys used for production:
65% ENAB 46100
30% PYRAL
5% ENAB 44100
Workshop for mold maintenance
Centre of measurement for controls and tests
Employees no. 23
Certification: ISO 9001:2008, ISO TS 16949 (End of 2015)


Fonderie PL carries out surface finishing treatments as gate cutting (by trimming tools – die cutting) and blasting.
through a qualified suppliers network we can grant to our customers also additional machinings like
drilling,
threading
grinding,
Lathing,
deburring,
trimming,
tumbling,
Painting
nickel plating.

PL Foundry’s excellent growth, with increased sales and an expanding customer base, hasn’t happened by accident.

It has been a result of listening to our customers and putting their interests first. Our strong financial position has allowed us to make an ongoing investment to improve facilities and equipment.
Our main target is to build up a strong cooperation relationship with our customers, offering a complete service with the best solutions.
We may grant the optimization of the die cast part through co-design activity and careful analysis of the manufacturing techniques looking costantly at:
Continuous improvement;
Cost reduction;
Technical skills improvement

Why choose Fonderie P.L.
The quality of the final die casted product is created by the tool conception and by working with the right die casting parameters
Working with us from the very beginning (tools conception) means a certain saving in terms of productivity costs, in terms of better quality and at the same time in a better corporate image.
Punctual deliveries, an efficient quality system created with a dynamic product vision, qualified workers and high service level together with a very flexible company, allows our customers an efficient production planning, less stock costs and the capacity of satisfying your customers in shorter time.

Export Manager: Eng.Simone Zampa
Email : sales@fonderiepl.it

Pressure casting of non-ferrous metals, alloys Zinc (Zamak) and lead
Main sectors: building 70% cosmetics, nuclear
Integrated machining work

Lead Specialist in Zamak and pressure die casting products from 0.1g up to 1Your
Main sectors: housing at 70% and nuclear industries Cosmetics products
Integrated machining

Fonder shell is a foundry with shell moulding technology for cast iron and steel castings.
Fonder Shell is specialized on production of castings by 0,1 to 70 Kg weight. We have shell moulding technology and we work with market leaders. Fonder shell is in continuos development in:

 Oleodinamics
 Idraulics
 Automotive
 Automotive heavy transport
 Textile machinery
 Tractors

The shell moulding technology allow to produce castings with enhanced features respect to traditional forming method. It is possible to obtain:
 best finishing
 high precision
 finished surface
 thin wall
 soundness castings
 ripetibility on wrough part
 sobstitution of investemet casting tecnology

The materials are:
Cast iron
Compacted vermicular iron
Ductile iron
Wear resistant cast iron

Carbon steel
Stainless steel
Heat resistant steel

Core Business:
• Development, production and processing of highly loaded lightweight parts in iron sand casting for a variety of different applications in different industries.

Locations:
• 2 production sites in Germany - Singen and Mettmann

Market position:
• Europe's leading supplier of spheroidal cast iron - components for cars, trucks and non-automotive

Special knowledge:
• Proven know-how for the development and series production of components in ductile iron casting (spheroidal cast iron), e.g. for safety components in car chassis and for truck wheel hubs and frame attachments.

In-house developments:
• high-strength cast iron material SiboDur
• Analysis methods for obtaining optimal material properties for components
• Composite casting with iron and light metal materials
• Welding of cast iron

Development and validation knowledge:
• Product development with the support of the latest computer-aided simulation (CAD & FEM)
• Prototype production under series conditions
• Casting-specific material and process development

Zinc diecast
Mold
-Machining

KÖSTER: Cast components, cable winches and propeller pumps from our own castings
The family business KÖSTER is a machine factory with its own hand moulding foundry. Our company history goes back to 1861. For seven generations we have represented values such as awareness of tradition and innovative spirit. We always adapt our product development to market requirements. Our product range comes from our own production and includes cast components, manual and electric winches as well as propeller pumps.

We construct, we cast, turn, mill and weld until our

Pumps
Cable winches, manual winches and electric winches
Bath technology, wave machines or lifting floors
Cast components or steel components
Steel hydraulic engineering and fittings

are available to you ready for delivery or operation. Upon request, we will involve you in the development process and thus enable you to exert influence. Whether propeller pumps, winches or cast components: All of our products are designed to withstand the toughest conditions for many years.
First-class service: assembly and overhaul

Our range of services extends from design, manufacture and delivery of your goods to professional assembly, maintenance and repair by our experienced employees. We deliver complete assemblies ready for acceptance. We also offer our careful maintenance and repair work for third-party products.
Reasons for over 155 years of success

More than 155 years of success are the result of our customer orientation, whether in flood protection, other hydraulic steel structures or all our other business areas. In addition, the care taken by our employees in the development and manufacture of our products, the ongoing perfection of our propeller pumps, winches, cast components and other products are just as much a guarantee of success as the fact that KÖSTER, as a traditional hoist manufacturer, continues to be managed by its owner family. Our company has been certified according to DIN EN 9001 since 1995.

Cast iron foundry GG and GGG
Valves and fittings for water- and wastewater-distribution.
mecanical teatment of castiron
(turning, milling, drilling)
Epocy-coating of castiron

Aluminium foundry
All major aluminum casting alloys
Chill casting in gravity and tilt casting
Sand casting HWS molding machine molding box size 850 x 650 x 250/250 mm
Heat Treatment
Steel shot blasting
Vibratory Grinding
Machining: milling to 5-axis machines and turning

The work of the company is focussed on the Development, Production and Sale of high quality cast metal parts for well-known industrial companies all over the world. Export sales make up over 50% of the company's turnover.


Our customers include the major manufacturers of passenger cars, utility vehicles, engines, transmissions, axles, hydraulic systems and heating systems.

We produce a wide range of castings in various material grades (grey iron 15-30, EN-GJL-150 to 300) – from non-alloy to high alloy – cast iron with nodular graphite (ductile iron 40-70, EN-GJS-400-18RT to 700-2) and cast iron with vermicular graphite (CGI 400-500) in the weight ranges of 1 kg to 1800 kg.