KSKF

We are a system supplier to the automotive and metal industry and have 25 years of experience in the production of series, in prototype and tool construction. We manufacture structural components, assemblies and prototypes for motorsport, for special vehicles and vehicles from the premium segment and for the metal industry.

We process high-strength and ultra-high-strength steels, aluminum and plastics in order to meet the increasing requirements in automotive engineering.

State-of-the-art processes such as 3D laser cutting, 3D printing, and processes from metal forming and CNC machining are used in our production.

Feasibility studies, method planning and production - everything from a single source. Under this heading, we manufacture single, progressive and transfer tools for fine and thick sheet metal structural components for the automotive and metal industry.

As a long-standing supplier of well-known German OEMs, we are mainly engaged in the production of individual body parts and assemblies through to ready-to-paint hang-on parts.
In doing so, we can represent almost all steps of product development in-house:
- Method planning and forming simulation
- Tool and equipment design and production in-house
- Manufacture of individual sheet metal parts and sub-assemblies made of aluminum or steel
- manual or robot-assisted production of complex assemblies (e.g. side doors, front flaps, tailgates, spoilers, tank and load hatches, etc.)

Our flexible and experienced employees as well as universal manufacturing systems enable us to economically represent both prototypes and small and medium-sized series of large parts (car sidewall, floor groups). Even in the high-volume sector, we support our customers with smaller components (e.g. tank and loading hatches).

Of course, we also have sufficient experience and the technical capabilities to implement manual joining technologies, such as resistance point, MAG, MIG, TIG welding, nut and bolt welding, punch riveting, clinching, roll folding, gluing, etc.

With our manual transfer large and servo-hydraulic transfer presses including decoiling system and circuit board cleaning, 3D lasers, universal robotic systems, a CNC-controlled shell furnace and also the finishing of outer skin components, we believe that the ideal conditions are available to also take over your component supply.

We are also happy to answer your inquiries about production relocations or spare parts production after series production has ended, with downstream KTL coating from long-standing partner companies if required.
Components for metal chair furniture (metal seat shells/frames) round off our portfolio even outside automotive production.

The tool management includes:

• Check the tool drawings in collaboration with customers
• Create schedules in MS Project
• Ongoing status reports
• On-site monitoring of the toolmaker
• monitoring compliance dates
• Progress Monitoring
• Review getätigter work
• Reconciliation schedules with customers and suppliers
• root cause analysis of delays and action planning
• vote to be carried out tool changes or their fastest possible implementation
• Tool will inspect tool acceptance report

The ever shorter lead times for the development and production of prototype and production parts, especially in the automobile sector, demand a detailed planning of the individual or parallel projects to save costs and time.

We offer complete transparency regarding the project progress, the crucial exercises to project success. To ensure that your project goes according to plan, our team takes on the progress monitoring tool and provides the appropriate status reports.The earlier we are entrusted with the management tool, the easier we can make reference to the flowcharts, bottlenecks and Narrow by concrete measures. Tool changes to be managed in the short term and on time from us.

Based on available data of the components, we assume the timely procurement of necessary resources such as tools. In consultation with you product features, function, and any added components will be discussed. Thus, the optimal process engineering can be determined and the most suitable manufacturer can be selected.

We will also guide you in its care: scheduling, determining the organizational and technical processes, to process optimization procedures, for the precise implementation. The documentation of all processes and changes in the life cycle is a matter of course.

Pending the completion of the project, we are your partner.

Tool and die
Injection molding tools; small batch tools and prototype tools made of aluminum includingProduction of components; Space Puzzle Molding; RRIM tools, stamping tools, die-casting molds, trimming or deburring tools; production of small series for general engineering (up to 1,000)

We process sheets and assemblies in all common thicknesses, materials and formats with advanced laser and flame-cutting equipment:



Laser cutting:



Steel and special steel 0.1 mm to 30 mm,
Stainless steel 0.1 mm to 25 mm, aluminum 1.0 mm to 15 mm / Format: 2000x4000 mm / pipes and profiles up to diameter 408x3000 mm



Flame cutting:



Steel and special steel up to 300 mm thickness / size to 2500x6000 mm



From laser cutting, bending, welding up to the surface finishing / paint everything from a single source!



With our modern press brakes we can get your parts up to a bending length of 4500 mm edges.



Welding work is performed by our experienced welders means of the welding process MIG / MAG and TIG in all common materials, such as steel, stainless steel or aluminum.



On request we are able to paint your parts in almost every current color.From simple primer to finished parts view, we can meet virtually all customer requirements in our own spray booth.
Also we can provide your parts with powder coated surface.



As an efficient service provider for industrial and craft we produce your products from single pieces to large series.



We will gladly assist you in prototype example with questions and problems in the areas of development and construction.



We have the shortest response times for quotation and order processing.



Use of a modern PPS system for deadline monitoring and process optimization.



In the area of logistics, we leave nothing to chance. Thanks to our own fleet, we are able to ship your parts fast and cheap.



In addition to production for industrial customers, we also manufacture metal objects for exhibition stands, shop fitting, etc. ..

As a specialist in stamping and forming technology, we offer our customers a comprehensive package of services to meet customer needs and project requirements in a targeted manner. Thanks to our decades of practice-oriented industrial experience in the design and implementation of sequential assembly and bihler systems, we offer you tailor-made advice and innovative manufacturing solutions for your task.

If you need the following services, we would be pleased to hear from you:

• Planning and implementation of manufacturing processes as a complete solution on Bihler systems
• Design/development of sequential assembly and punching and bending tools
• Automation of complex processes on Bihler systems (module manufacturing)
• Advice and analysis with regard to product, process, tool, material, method and machine
• Individual part manufacturing — access to all manufacturing technologies for soft and hard processing
• Toolmaking — assembly, testing and adjustment of new tools
• Series production - stamped articles production on series systems
• Targeted optimization of existing tools to increase efficiency
• Prototypes and initial sample production according to customer drawings

PT Blechbearbeitung GmbH is a metalworking company in the Middle Franconia area.

Which, together with its partner company, has a staff of 15 employees.

We are able to act quickly using the shortest possible working distances and can provide our customers with competent and personal support.

Thanks to our many years of experience in the area, we are at your side both during planning and implementation.

PTC Bausch Kft. is a service provider for the development of production from prototypes and small series to mass production.
We optimize the item with the customer and further develop the required tools and implement the production process.
We manufacture parts for the automotive and household industries as well as for other industries, reinforced and unreinforced with all common thermoplastics. Our partner, the development company PSC GmbH from Austria, is also developing materials specifically tailored to the component that are not available on the market. We also make joint developments from the customer's idea to series production.

Presentation of PTM Präzisonsteile GmbH Meiningen

We are a medium-sized company with around 110 friendly and competent employees, which has been producing high-quality CNC turning, milling and erode parts in small and medium-sized series for demanding customers since 1994, e.g. from medical technology, Lienar & drive technology, Laser technology, optical technology and measurement technology. In our own electroplating shop, we anodize aluminum parts. Our offer also includes the pre-assembly and final assembly of components and devices.

Our service portfolio:

- Turning & milling for small / medium series
- Electrical Discharge Maching (EDM)
- Surface treatment of aluminum (small and medium series), including sandblasting and vibratory grinding
- Ultra-fine cleaning
- Module assembly
- laser marking

Our machine park:

- 21 Milling machines, including 11 5-axis machining centers
- 11 Lathes
- 1 EDM machine
- 3 Sandblasting systems
- 4 Polishing vibratory grinding
- 3 Grinding machines
- 1 Anodising plant
- 1 Laser marking machine
- 1 Cleanroom packing
- 1 Ultra-fine cleaning

On a production area of approx. 4,000 square meters, we have a production capacity - in 3-shift operation - of up to 180,000 turning & milling machine hours p.a.

We are your partner for precise sheet metal fabrication, processing a wide range of materials including steel, stainless steel, aluminum, and copper up to 30 mm in thickness. Our services include laser cutting, bending, and welding – all from a single source.

With decades of experience, especially in the field of stainless steel, and state-of-the-art technology, we guarantee top quality and reliability. Whether prototypes, small series, or large-scale orders – we execute your projects with precision and on schedule.