Smelting:

We manufacture steels for cold, hot, and high-speed working as well as stainless, acid-resistant, and heat-resistant steels.
One-off and custom analyses.

Powder metallurgy based or ESR remelted



Forming:

Grades of steel with the following dimensions: 18 to 300 mm (round and square) in widths of up to 500 mm; height at least 10% of the width.

Rings and disks: 100 to 700 mm in diameter.
At all stages of processing, for example, turned, shelled, over-milled, or ground.



Tools & dies:

We manufacture tools and dies for noncutting forming, special dies for cold and hot forming, tools for hydroforming, wear resistant tools for the refractory industry, and forming dies for mechanical engineering

... is a service company in the trade of outsourcing production and outside-services to solve manufacturing problems in the trade of machine tool, textile and forniture production. Competence and reliability are our aim.


We are working with carefully selected supplying partners creating the connection between requiring companies and the suppliers. Naturally we assist the business relationship with translation of the inquiries, clearing of technical details, “trouble-shooting” and follow custoimers and partners in case of visits and fair events.


MECHANICAL WORKING:

TURNING: traditional machines and CNC,

MILLING: traditional milling machines up to CNC machining centres;

GRINDING: surface grinding, circular grinding, external and internal grinding.

BORING, spark erosion,

STRUCTURAL STEELWORK- SHEET METAL WORKING: steel (stainless and not), aluminium and all other light metal, cutting (manual, robotized, oxygen-flame cutting, laser cutting, plasma cutting), bending, rolling, shearing, extrusion, cold stamping, punching (traditional and CNC), Welding (TIG, MIG, MAG, wire, robot), precision machining

SPECIAL-SPRING-Production (from drawings):
ASSEMBLING: of different materials for various fields: mechanical, metal, electronic, cosmetic; of different dimensions: small, tiny, medium, very large.

FOUNDRY: foundry models in wood and in resin,; model/forms of extruded aluminium or smelting aluminium, of bronze or cast iron; die-casting and smelting (aluminium, bronze, light magnesium alloys)

PLASTIC MATERIALS WORKING & TOOL PRODUCTION: injection moulding, vacuum forming, printing tools

MICROFUSION: steel and light metall (gold, silver, brass ecc.)

DIES AND MOULDS CONSTRUCTION AND STAMPING: moulds construction and the stamping of the plastic materials: for injection moulding (from 200 gr. up to 1000 gr.); vacuum forming, moulds construction and printing of the technical articles in polycarbon, nylon, ABS e polypropylene (from 35 T up to 130 T); stamping of the pieces of small and tiny dimensions with the maximum weight of 500 gr (the high precision components, cases for the stomatological products, cosmetics, screws, ecc.)

MOULDS CONSTRUCTION for all the types of the sheet metal working of the ferrous materials and alloys

TREATMENT: surface treatment, galvanizing, painting, thermic and heat treatment, surface hardening,crome-nickel plating, as well as out-sourcing of supplies in the following fields: mechanical engineering, motor-car components, electric and electronic industries, home appliances, pharmaceutical industry, sanitary engineering, heating systems and assembling (mechanical-electrical and many more).


We are looking forward to your call and would like to start a profitable co-operation with your company.

With kind regards Export Global Opportunities INTERNATIONAL

The EIFELWERK Group is a globally recognized development supplier to the automotive, mechanical engineering, aerospace and electronics industries. From the idea through development to manufacturing, we offer a complete service package from a single source. Our developments / services range from on-board power systems over magnesium / aluminum alloy own tooling / mold construction to Leiterplatten-/Elektronikkomponenten. Precision forgings of brass, copper and aluminum round off the portfolio. At a total of eight locations in Germany, France and Poland, we employ approximately 550 employees.

The annual production output is about 8000 tons, the number of employees a staff of 100. Thanks to our advanced facility, based on extensive experience and a team of highly qualified engineers and skilled workers, most of which were formed in the frame of our junior nursing in our own factory, we are one of the leading quality foundries in southern Germany. The great importance that we attach to environmental protection, on our considerable investment in measures for good working conditions and lowest possible exhaust emissions.



We benefit from the most advanced metallurgical and process engineering knowledge of the global foundry industry by the Association foam casting. We not only have the ambition to be appreciated as a powerful, flexible, reliable and cost-effective delivery partners, but also see our job is to advise our customers efficiently and cost consideration in all aspects of casting technology, in particular in case of problems.

Ekstrametal, founded in 1987, is a medium size foundry providing high quality solutions to it’s customers at every stage from design to the finish machining of nodular and grey cast iron components.

Ekstrametal have amassed over 30 years experience and gained extensive professional expertise in the production of a variety of parts and components to highly respected well known companies. Our clients are operational in the following sectors, agricultural machinery, ship building, machine manufacturing, railways, construction, and hydraulics etc. Over 90% of our production is to countries within the European Union.

Located in the first dedicated Industrial Zone of Ankara, Ekstrametal’s production facilities are divided split into two specialist foundries. Together they have 16,000 tons/year casting capacity. Through optimised production capacity and high-quality operating equipment, customer’s requests for single and series production can be responded to quickly, flexibly and reliably, at all times ensuring fast response and high quality standards are maintained.

Extensive investment has ensured that the most innovative technologies and latest generation machines tools are able to deliver 9,000 tons machining capacity per year.

Collectively the foundries and the machining plant are installed within a 38,000 square meter covered area.

From the shop floor to the Boardroom Ekstrametal understands that to be first in class and create a competitive advantage over it’s competitors it has to adopt the following core values.

Customer comes first;
A No compromise approach to Quality in all elements of production;
Continuously meeting on time delivery schedules reliably and sustainably;

To achieve this Ekstrametal employs a focussed and dedicated account management approach which ensures that the customer business relationship grows stronger and stronger, and that the customer’s needs drive everything the company delivers.

A Continuous investment strategy makes sure that Ekstrametal stays ahead of the game by delivering a cost optimised methodology to deliver competitive pricing. Quality is king:

Ekstrametal knows that reliable and sustainable quality is the winning argument in every market. Consequently it is proud to confirm that it has achieved acceptance of the following , it has internationally acclaimed quality certificates:

TS EN ISO 9001

2015 quality certificate by TUV SUD

ISO:14001

2015 Certificate of Registration and Part Approval Certificates for Ship Industry from DNV-GL, Bureau Veritas (BV SCHEME II), American Bureau of Shipping (ABS) and Lloyd’s Register (LR) & Quality Assurance System Certificate for Material Manufacturer according to Pressure Equipment Directive (PED) AD 2000 by TUV NORD and CCS: Certificate of Works Approval.

We offer high quality technology and quality. Innovative services and technologically sophisticated products are a challenge.

EPC is manufacturing industry's right hand when it comes to sourcing, manufacturing and developing the right components and tools for efficient production and logistics. We are active players within the whole of the mechanical arena.

Our philosophy is to simplify and improve our customers' ability to compete. Simplify by means of our customers only needing a single contact and greater competitiveness by means of more intelligent solutions.

Magnesium and aluminum castings
Sand casting, chill casting, die casting