Bodycote Villaz specializes in brazing and heat treatment.
Processes are carried out under high vacuum furnace <10-5 mbar.
Our range of services includes annealing the magnetic annealing, brazing, stress relieving, stress relieving, stress relaxation, degassing.
Our offer can be completed by the electron beam welding and hot isostatic pressing or HIP CIC.

The vital link

Operating an international network of facilities and serving
a wide range of industries including aerospace, defence,
automotive, power generation, oil & gas, construction, machine
building, medical and transportation, Bodycote is the world’s
largest and most respected provider of thermal processing services.
These services are a vital part of any manufacturing process
and include:
- Heat Treatments
- Metal Joining
- Hot Isostatic Pressing
- Metallic, Ceramic, Cermet and Organic Coatings

Thermal processing is a vital part of any manufacturing process and
includes a variety of techniques and specialist engineering processes
which improve the properties of metals and alloys and extend the life
of components.
Without heat treatment aircraft engines would not last a single
flight and car gearboxes might only last a week – if you were lucky.
Without hot isostatic pressing the risk of catastrophic breakdown of
metal components would be far greater and the carbon footprint of
power stations would be dramatically higher. Without coatings,
construction fixings would rust away and thousands of everyday
objects would quickly lose their shine.


Peace of mind for manufacturers for over 30 years

We never forget that our customers have invested time, money
and resources in all the components we process, which is why
quality comes as a standard part of our service, ensuring that all
our customers’ components are treated with care throughout.
Our facilities hold numerous international, national and customer
approvals appropriate to the services they offer and the markets
they serve.
Bodycote’s quality management systems, validated by major
engineering OEM’s, have been developed to meet the requirements of
both ISO 9001 and environmental standard ISO 14001. Additionally,
market-related standards such as AS 9100 for aerospace and TS 16949
for automotive have also been incorporated. Bodycote has also gained
the prestigious Nadcap accreditation at a large number of locations
throughout Europe and the USA, as well as approvals from major
aerospace companies and their supply chains.
Additionally, our transport services are linked with process and
production controls to deliver optimum logistics solutions for supply
chain customers. Our customers can be confident their demands can
be met, however stringent, with assured quality, cost-effectiveness
and on-time completion every time.

BOES GmbH Präzisionsstanzteile manufactures stamped parts, drawn parts, bent parts and stamped grids from stainless steel, unalloyed steels, all common non-ferrous metals and their alloys. We also manufacture plastic-injected stamped parts, so-called hybrid parts. Our manufacturing capabilities are for material thicknesses between 0.05- 6 mm, with a pressing force of up to 250 tons.

We finished with an emphasis milling 3-5achsig, 120x tool changer, with Roboterbeladung.Einzelteile to medium series 30000 parts pa, complete machining incl hardening, grinding, plated surfaces. Focus is Aluzerspanung all alloys with all Oberflächen.Hoher control effort in parts 100%, otherwise as desired measurement protocols via 3-D measuring machine with Meßtasterwechsler. Programs on the machine and 2 programming stations with Solid Cam / Solid Works.Kunden from automotive to medical, locations
BW, Bavaria, Switzerland.

COMPANY PROFILE / WORK DESCRIPTION

With EWB you have a partner who has more than 80 years of experience.

You can find "everything under one roof" of the development department of the model, the own foundries to machining operation.

Area of workshops: approx 8000 m²


Production:
Steel castings for all relevant EN / DIN + SEW + special grades to 5 tons unit weight.
Wear-resistant cast steels and nodular cast iron / ADI to EN + DIN to 3 tons unit weight, including processing on modern lathes, drilling, milling, grinding and gear cutting machines.


Product range:
Pump housing, Schleißwände, transmission parts;
Crane wheels, pulleys, for leading crane manufacturer;
Wheels, wheel sets, wheel bearings, eg for tunnel kiln cars, drying cars and rolling stock for the brick / ceramic industry;
Components for wind power technology, etc.; approximately 4000 t / year.


Foundry equipment:
3x 2,5 t Mittelfrequenzinduktionsöfen;
Machine molding with box size of 500 Ø - 700 , partially automated;
With hand molding box size to 3000 , partially automated;
Overhead cranes up to 10 t;
Cleaning with jet houses, cutting and grinding equipment;
Overhead cranes up to 5 t;
Annealing plant with 3 shuttle kilns with 2 - 15 t capacity and Vergüteeinrichtungen; Rohgusskontrolle with all necessary test facilities.


Raw material:
selected scrap and pig iron, ferroalloys and metals.


Equipment machining operation:
modern rotary,

Steel appliances and Maschienbau according to DIN18800 part 7 (DIN EN 1090 in preparation) up to 5t
Production according to Pressure Equipment Directive 97/236/EG module F and G, as ADW2000 HP0 HP100R
Restamping certificate of materials by 3.1

Certification according to DIN ISO 9001:2008 is carried out at the time, we are in the audits.

System components for producing the heat exchangers, engines, and industrial Kühlerbau
Hertsellung of machined base frame and components for high-pressure pumps and motors

CNC Processing on machining centers and boring mills, and CNC Rapid Radial Drilling Machines

CNC sawing up to 400x310mm miter bandsaw

CNC water-jet cuts to 3000x2000mm

CNC bending work to trump Biegautomat tarnishing 5170 to 3100mm

We manufacture in the 4th since about 75 years Generation for industry and craft according to customer specifications. Main focus of steel structures and components with subsequent machining.
Our coating operations allow previous or subsequent coatings of the components in different variants (Electroplated Zinc plated, hot dip galvanized, primed, Lakiert, Powder coated or rilsanated).

Machining of individual/small-serie precision machine parts.
Production of A/C Tooling, Engine Tooling and GSE
Heat-Treatment .
Quality Control and Material Testing
Designing and manufacturing of Purpose-built Machinery, Production/Assembly Lines.
Repair and renewal of Machine Units/Parts.
Measuring
Calibration of measuring devices and torque wrenches

Manufacturing company Botos LTD was founded in late 1996 as a small Family business with 3 employees and over 20 years of success we have developed into a manufacturing company with 20 highly qualified employees of 3 programmers and 16 operators.

Botos LTD specialize in small and medium series of milling parts 3 axe and 5 axe, mold making, mechanical parts, casting molds and all kind of different requests for prototyping that we got and finish for our customers for low cost and HI efficiency.

OUR CAPABILETES:
Milling Horizontal-Vertical 1000x600x600mm
5 axe 3D Milling and Forming 700x400x350mm Spindle-8000rpm
5 axe 3D Milling and Forming 500x350x350mm Spindle-12000rpm
Lathes Diameter 600x1000mm length of part
Plazma cutting 2000x3500mm-200mm deep cut
Press 400x400x600mm max 200t

BOTOS LTD strives with our customers to a long term partnership and long lasting business. Our company has a permanent staff with 20 years of machine manufacturing experience and hi end expertise which we gain over the years of manufacturing to different customers domestic and foreigner from EU countries.
We export always on time to all of our European partners with no delays and no excuse. To secure your business with us we can sing a mutual contact on terms and condition of our service and delivery terms. We always strive to secure customers confidence and insurance in our production with sing legit contract.
QUALITY, REALIABILITY, FLEXIBILITY AND LOWCOST are strict lines of our success for our high satisfied customers.

Manufacture of machines and undercut parts



- Diameter of 2 to 60 mm in bars

- Diameter of 280 mm in post

- Maximum length 500 mm

- Rough of foundry

- Re-processing of foundry pig-iron



Production of sub-assemblies



Materials
Mild and alloy steel, brass, aluminium, cast iron, stainless steel



Complementary operations
Straightening, cutting, drifting, serration, surface and thermal treatment

The company Brero Engineering Srl was established to meet the needs of worldwide customers in the Tochterfimen Brembomatic Srl and Brembotecnica Srl. Thanks to the support of an experienced engineering team, we are able to handle many machining processes as the prime contractor.

In addition, thanks to the mutual trust and the solid partnership succeeds Brero competitive to be (in terms of quality, service and price). The company can deliver in every area of complex technologies with the support and cooperation of competent companies.