The bub-DIE CASTING LTD is a medium sized company based in Solingen.
We have specialized in die-casting parts of smaller dimensions and lower part weights. We offer:

- Zinc die casting / die-cast zinc
- Aluminum die casting / die-cast aluminum
- Cast
- Mold / Tool
- Construction
- Cast prototyping

Our machinery consists of hot and cold chamber die-casting units of 80t to 250t.
In the cold chamber area we use, among other things, the vertical cold chamber casting. This method offers the possibility of tools that were actually designed for a production in zinc, aluminum use in the area.

The mechanical processing, surface treatment and finishing and prototyping also part of our range of services.

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Buerstätte stamping and forming
Your competent partner for stamping parts, bending parts and deep drawn parts

• In-house tool with its own design
• Own prototypes built
• punching machines up to 300 tons press force and 8 mm thickness for stampings progressive dies
• Deep drawing presses up to 600 tons press power and up to 20 mm sheet thickness for deep drawn parts, bending parts and stampings
• Buerstätte specializes in stamping parts with small to average annual production amounts
• Typical annual quantities of 500 pieces to 500,000 pieces
• Buerstätte is extremely flexibly to your deadlines
• Quality according to ISO 9001:2008


The two basic production lines be as follows:

Production of medium and large series
Stamping parts, bending parts and deep drawn parts

Stamping parts in batches of 5000-500000 piece
Production on composite tools
Production via stamping presses up to 300t pressure
Material thickness up to 8 mm
Punching from slit strip (hot rolled, cold rolled and stainless steel)
Bandwidth up to 350 mm

Production of small and medium series, inlaid intricate parts
Stamping parts, bending parts and deep drawn parts

Stamping parts in lot sizes from 500 to approximately 5,000
Production of stamped parts and bent parts on eccentric presses between 35t and 180t printing performance
Production of deep drawn parts and bent parts on hydraulic presses between 40t and 600t printing performance
Material thicknesses up to 20 mm
Punching sheet metal strip
Strip widths from 15 mm to 500 mm

Company Information

• Founded in 1961 - almost 50 years of experience and innovation for your stamping parts, bending parts and deep drawn parts
• 30 employees
• family - famili

we produce in our wide network. Our focus is on project management and process management. Due to our network, we can deliver inexpensive production in the desired quality. Controlled by professional project management.

We produce plastic parts by injection molding from development through prototyping to the serial tire article.
Performance overview:
Plastic injection molding
Tool construction
Toolmaking
Article construction
Assembly
Screen and pad printing
logistics

We have 80 injection molding machines and process almost all technical plastics.

FROM IDEAS TO SERIAL PRODUCTION

BUSSE Production offers state-of-the-art machinery and equipment in a 1,000 m² production facility in combination with outstanding experts and know-how to develop smart production models and prototypes and to handle the most demanding of small-batch production orders. With our extensive cross-industry experience, we complete all of the necessary processing steps under a single roof, steps ranging from drafting board sketches to early prototypes, to the final coat of paint.

We are more than just a modelling work shop. BUSSE Production is a part of the renommated design and engineering office BUSSE Design+Engineering. BUSSE has a profound expertise in the following areas: interface design, industrial design, engineering and prototyping and a holistic perspective of product development.

We perform all of the necessary processing down to the last coat of paint:

• Machining, both conventional and CNC on our own CNC milling machines
• CAM: programming and milling of freeform surfaces with multi-side machining
• Sheet metal processing, flow drilling and welding
• Coating / Paint (including special paints such as EMF, SoftTouch, Nextel, etc.)
• Grinding, polishing, surface refinement
• Multiple-material assemblies, rapid prototyping: SLS, STL, DLP, CUSING, etc.
• Injection molding (up to 180 g) for small series production, vacuum injection molding
• Casting in aluminum and magnesium
• Cast-resin-laminate technique, components made of fiber reinforced composites (GFRP, CFRP)

CNC contract manufacturing:
Thanks to its modern CNC machines, intelligent CAD-CAM programming and our own 1,000-square-meter machining facility, BUSSE is able to create complex freeform surfaces and parts in small lot sizes

Materials:
Plastics and non-ferrous metals of all kinds, aluminum, magnesium, brass

Surface finishing, subassembly production and product assembly:
Thanks to further in-house processing options, we also offer:
finishing & polishing, painting + powder coating, installation of kinematic functions, welding, assembly + functional testing, creation of complete prototypes

Mold design and construction for GFRP/CFRP and deep drawn parts:
cost and time savings thanks to the use of high performance thermoplastics in mold construction.

BUSSE production also offers the following advantages:
+ Up to 50% savings on the cost of materials
+ Short-notice raw materials availability
+ Up to 50% shorter machining times thanks to higher cutting speeds
+ Surface quality protection, precision finishing and painting available
+ Optional tool making by our own toolmakers


Having creative ideas is one thing, however our target is to implement these ideas successfully and make them market-compatible.

Our team consists of 50 highly qualified employees, as well as selected partner companies and freelancers, with interdisciplinary knowledge and know-how in product development.

We combine creativity, a sense of aesthetics and enthusiasm on time, on cost and within the specification.

All products developed with us represent high function and design quality. To this day, we have received more than 400 awards.

With over 20 years experience in design and manufacturing, we at the CAD CAM Office oHG that innovative tool designs and components come at the right time in compliance with agreed budget to the market.

Latest techniques and constant communication with the customer to lay the foundation for a successful cooperation, the success of new products and projects.

We offer our customers the highest quality, practical experience and strive with you to excellence. Time delivery to our customers is an essential part to do so.

PRODUCTION
Finished on our CNC, NC and Conventional Machine tools and we work in our fully air-conditioned rooms for you with the utmost precision:

Formaufbauten
3D contour parts
Machine components
Electrodes
Items
Series parts / small series
Prototypes
Gauges
Tension recordings
Special Solutions / special components

CONSTRUCTION

The tool designs and associative drawing are generated in a 3D CAD-CAM system Siemens NX (Unigraphics), creating a faster and optimal project cycle is guaranteed.

Taking into account economic and technical aspects of plastic, factory and customer standards, the tool designs created by our highly skilled designers.

We design for you:
Vorserienspritzgusswerkzeuge
Injection molding tools
a multiple
Slide technique mechanically, hydraulically
Speziallentformkonzepte
High-speed technology
Special solutions
2K-3K-xK multi-component tools
Core baking technology
Turntable (vertical / horizontal)
Shifting technique
Index plate
Transfer technique
Multi-cavity molds
Internal gas pressure (GID)
Entspindelungswerkzeuge
mechanical, hydraulic, servo-electric
Insert technology tools
1K-2K LSR (Liquid Silicone Rubber) Tools
Article analyzes and Entformanalysen
Optimization of plastic components

In our independent small business from Saxony, the wishes of our customers are the focus. As part of the value chain, we collect ideas together with our customers and develop the best possible concept from them. Constructively, your individual workpiece is created during production using a milling cutter or a 3D printing machine.